Name: 6-speed manual gearbox 02S
Brand: Volkswagen
SKU: CDG4a0d807c48d8
Price: 25.11 EUR
Availability: InStock

Inhalt
Details
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Reparaturanleitung 6-speed manual gearbox 02S pdf Download mit dem Inhalt:

Kapitelübersicht

Technical data
1
1 Safety information
1
1.1 Safety measures when working on vehicles with start/stop system
1
2 Identification
2
2.1 Gearbox identification
2
3 Technical data
3
3.1 Allocation gearbox - engine
3
3.2 Capacities
7
3.3 Calculation of gear ratios
7
4 Overview - power transmission
8
5 Electrical components
10
5.1 Overview of fitting locations - electrical components
10
6 Repair instructions
12
6.1 General repair instructions
12
Clutch
15
1 Clutch mechanism
15
1.1 Overview of fitting locations – clutch mechanism
15
1.2 Assembly overview - pedal cluster
17
1.3 Assembly overview - clutch hydraulics
21
1.4 Assembly overview - clutch release mechanism
27
1.5 Removing and installing bearing bush
28
1.6 Checking function of clutch master cylinder and clutch slave cylinder
29
1.7 Removing and installing clutch position sender G476
30
1.8 Removing and installing return spring
33
1.9 Removing and installing over-centre spring
35
1.10 Removing and installing clutch pedal
39
1.11 Removing and installing mounting bracket
43
1.12 Removing and installing clutch master cylinder
51
1.13 Removing and installing clutch slave cylinder
53
1.14 Removing and installing lines for clutch mechanism
56
1.15 Bleeding clutch mechanism
59
1.16 Repairing clutch release mechanism
61
2 Clutch
62
2.1 Assembly overview - clutch
62
2.2 Removing and installing clutch
64
Controls, housing
79
1 Selector mechanism
79
1.1 Installation position - selector mechanism
79
1.2 Assembly overview - gear knob and cover
81
1.3 Assembly overview - Gear lever and selector housing
84
1.4 Assembly overview - selector mechanism
85
1.5 Removing and installing gear knob
86
1.6 Removing and installing selector mechanism
91
1.7 Repairing selector mechanism
95
1.8 Adjusting selector mechanism
97
1.9 Checking selector mechanism
101
2 Removing and installing gearbox
102
2.1 Removing gearbox
102
2.2 Installing gearbox
162
2.3 Specified torques for gearbox
192
3 Assembly mountings
194
3.1 Assembly overview - assembly mountings
194
4 Transporting gearbox
196
5 Gear oil
197
5.1 Checking gear oil level
197
5.2 Draining and filling gear oil
197
6 Securing to engine and gearbox support
200
7 Dismantling and assembling gearbox
204
7.1 Schematic overview - gearbox
204
7.2 Assembly overview - gearbox
206
7.3 Assembly overview - cover for gearbox housing and 5th/6th gear
207
7.4 Assembly overview - gearbox housing and selector mechanism
209
7.5 Assembly overview - selector unit
211
7.6 Assembly overview - shafts, differential, selector mechanism
212
7.7 Assembly overview - selector forks
213
7.8 Repairing selector unit
216
7.9 Renewing selector shaft seal
217
7.10 Repairing selector forks
218
7.11 Removing cover for gearbox housing and 5th and 6th gears
221
7.12 Dismantling and assembling gearbox
226
7.13 Installing cover for gearbox housing and 5th and 6th gears
241
8 Gearbox housing, clutch housing
249
8.1 Assembly overview - gearbox housing and clutch housing
249
8.2 Assembly overview - gearbox housing cover
251
8.3 Repairing gearbox housing
252
8.4 Repairing clutch housing
257
8.5 Repairing gearbox housing cover
258
Gears, shafts
261
1 Input shaft
261
1.1 Assembly overview - input shaft
261
1.2 Dismantling and assembling input shaft
263
1.3 Adjusting input shaft
268
1.4 Renewing input shaft seal
273
2 Output shaft
275
2.1 Assembly overview - output shaft
275
2.2 Dismantling and assembling output shaft
278
2.3 Adjusting output shaft
288
3 Reverse shaft
293
3.1 Assembly overview - reverse shaft
293
3.2 Dismantling and assembling reverse shaft
296
Final drive - differential
299
1 Oil seals
299
1.1 Overview of fitting locations - seals
299
1.2 Renewing left seal
300
1.3 Renewing right oil seal
302
2 Differential
306
2.1 Assembly overview - differential
306
2.2 Dismantling and assembling differential
308
2.3 Adjusting differential
313
3 Adjustment overview
317

Herstellerbezeichnung	6-speed manual gearbox 02S
Hersteller	Volkswagen
Passend für	Golf Sportsvan (2014 >) / Scirocco GP (2015) / Passat Lim (2015 >) / Passat Var. (2015 >) / Touran (2016 > ) / Golf Sportsvan (2018 >) / Passat Variant (2019 >) / Passat Limousine (2019 >)
Passende Autotypen	AM1, 3G2, 3G5, 5T1, AN1, CB5, CB2
Getriebebezeichnungen	02S
Getriebetypen	JAU, FND, GPS, GQM, GQP, HGG, GXV, GQN, GQL, GLB, FYG, FNG, JXR, JYG, JYJ, JYL, KKP, KVY, KRX, HHS, HXP, HYG, JCK, JCQ, KRZ, KVT, KVV, KVW, KVX, KVZ, KWA, KWB, KWC, KWD, LKA, MDP, MUE, MUF, MAW, MCB, MFR, MJJ, MUJ, MYP, JCN, JWX, JCL, JCM, JCP, JWN, JWP, JXP, JYH, JYK
Kategorie	Reparaturanleitung

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