General body repairs, exterior

Kapitelübersicht

• Body front
  1
• 1 Body - front
  1
• 1.1 Body - front
  1
• 1.2 Removing and installing lock carrier with attachments
  1
• 1.3 Removing and installing front wing
  3
• 1.4 Removing sealing piece
  5
• Bonnet, Flaps
  6
• 1 Bonnet
  6
• 1.1 Bonnet
  6
• 1.2 Removing and installing bonnet
  6
• 1.3 Removing and installing bonnet lock cable
  8
• 2 Rear boot lid/tailgate (Polo Classic, Polo Estate)
  10
• 2.1 Rear boot lid/tailgate (Polo Classic, Polo Estate)
  10
• 2.2 Tools
  10
• 2.3 Removing gas strut
  10
• 2.4 Removing gas strut (Polo Estate)
  11
• 2.5 Releasing gas from strut
  12
• 2.6 Adjusting tailgate (Estate)
  12
• 2.7 Removing and installing tailgate/boot lid lock
  15
• 2.8 Removing and installing lock cylinder
  17
• 2.9 Maintaining common key locking
  18
• 3 Tank flap unit
  19
• 3.1 Tank flap unit
  19
• 3.2 Assembly overview (Caddy)
  19
• 3.3 Tools
  20
• 3.4 Removing and installing tank flap unit (Caddy)
  20
• 3.5 Dismantling and assembling tank flap unit (Caddy)
  21
• Front doors/Door components/Central locking system
  23
• 1 Front door
  23
• 1.1 Front door
  23
• 1.2 Front door - assembly overview
  23
• 1.3 Tools
  25
• 1.4 Removing and installing door
  25
• 1.5 Adjusting door
  26
• 1.6 Door handle - Assembly overview
  28
• 1.7 Removing and installing door handle
  30
• 1.8 Removing inner release handle
  31
• 1.9 Maintaining common key locking
  31
• 1.10 Door lock - Assembly overview
  32
• 1.11 Removing and installing door lock
  33
• 2 Central locking
  35
• 2.1 Central locking
  35
• 2.2 Central locking - Assembly overview (Caddy)
  35
• 2.3 Central locking - Assembly overview (Polo Classic)
  38
• 2.4 Central locking - Assembly overview (Polo Estate)
  42
• 2.5 New coupling and junction piece for pipe connector
  46
• 2.6 Removing and installing bi-pressure pump (Caddy)
  46
• 2.7 Removing and installing bi-pressure pump (Polo Classic)
  47
• 2.8 Removing and installing bi-pressure pump (Polo Estate)
  48
• 2.9 Removing and installing tank flap positioning element (Polo Classic)
  48
• 2.10 Removing and installing tank flap positioning element (Polo Estate)
  49
• 2.11 Removing and installing front door positioning element
  50
• 2.12 Removing and installing rear door lock positioning element (Caddy)
  52
• 2.13 Removing and installing boot lid/tailgate lock positioning element (Polo Classic, Polo Estate)
  52
• 2.14 Removing and installing boot lid positioning element (Polo Classic)
  54
• 2.15 Removing and installing tailgate positioning element (Polo Estate)
  54
• 2.16 Activating individual door opening of central locking system
  55
• 2.17 Functional check of central locking
  55
• 2.18 Functional check of central locking with radio remote control
  55
• 2.19 Synchronising keys with radio remote control > 09.99
  56
• Rear doors/Door components
  58
• 1 Rear door (Caddy)
  58
• 1.1 Rear door (Caddy)
  58
• 1.2 Servicing rear wing doors
  58
• 1.3 Adjusting rear wing door locks
  63
• 1.4 Servicing left door lock operating mechanism
  64
• 1.5 Servicing right door lock operating mechanism
  66
• 2 Rear door (Polo Classic, Polo Estate)
  68
• 2.1 Rear door (Polo Classic, Polo Estate)
  68
• 2.2 Rear door - Assembly overview
  68
• 2.3 Removing and installing door
  72
• 2.4 Adjusting door
  72
• 2.5 Door handle - Assembly overview
  73
• 2.6 Removing and installing door handle
  74
• 2.7 Removing inner release handle
  75
• 2.8 Servicing door lock with operating mechanism
  76
• 2.9 Removing and installing door lock
  78
• Sliding/tilting roof
  79
• 1 Sliding/tilting roof with glass panel >09.99
  79
• 1.1 Sliding/tilting roof with glass panel >09.99
  79
• 1.2 Sliding/tilting roof with glass panel - Assembly overview
  79
• 1.3 Removing sliding/tilting roof glass panel
  83
• 1.4 Installing sliding/tilting roof glass panel
  83
• 1.5 Sliding/tilting roof glass panel (height adjustment)
  84
• 1.6 Adjusting panel seal
  85
• 1.7 Checking and adjusting parallel running
  85
• 1.8 Removing sliding headlining
  87
• 1.9 Installing sliding headlining
  87
• 1.10 Removing and installing carrier unit
  88
• 1.11 Cleaning water drain hoses (Polo Classic)
  90
• 1.12 Cleaning water drain hoses (Polo Estate)
  91
• 1.13 Sliding/tilting sunroof with glass panel 10.99 >
  92
• 1.14 Function
  92
• 1.15 Sliding/tilting roof with glass panel - Assembly overview
  93
• 1.16 Removing sliding/tilting sunroof glass panel
  97
• 1.17 Installing sliding/tilting sunroof glass panel
  97
• 1.18 Adjusting sliding/tilting roof glass panel (height adjustment)
  98
• 1.19 Adjusting panel seal
  99
• 1.20 Renewing panel seal
  100
• 1.21 Removing wind deflector
  101
• 1.22 Removing and installing sliding headlining
  101
• 1.23 Removing sliding/tilting sunroof preselector switch
  102
• 1.24 Removing drive for sliding/tilting sunroof
  103
• 1.25 Adjusting drive for sliding/tilting sunroof ("0" position)
  103
• 1.26 Checking parallel running
  103
• 1.27 Adjusting parallel running
  104
• 1.28 Removing coulisse guide
  105
• 1.29 Removing and installing carrier unit
  106
• 1.30 Removing guide and cable
  108
• 1.31 Cleaning water drain hoses (Polo Classic)
  110
• 1.32 Cleaning water drain hoses (Polo Estate)
  111
• Bumpers
  112
• 1 Front bumper
  112
• 1.1 Front bumper
  112
• 1.2 Assembly overview
  112
• 2 Rear bumper
  115
• 2.1 Rear bumper
  115
• 2.2 Assembly overview (Caddy)
  115
• 2.3 Assembly overview (Polo Classic)
  117
• 2.4 Assembly overview (Polo Estate)
  120
• Glazing
  123
• 1 Flush bonded windows
  123
• 1.1 Flush bonded windows
  123
• 1.2 Tools
  123
• 1.3 Materials
  124
• 1.4 Windscreen - Assembly overview
  125
• 1.5 Removing windscreen
  126
• 1.6 Installing windscreen
  127
• 1.7 Side window (Polo Classic) - Assembly overview
  128
• 1.8 Removing undamaged side window (Polo Classic)
  128
• 1.9 Removing broken side window (Polo Classic)
  129
• 1.10 Installing side window (Polo Classic)
  129
• 1.11 Side window (Polo Estate) - Assembly overview
  130
• 1.12 Removing undamaged side window (Polo Estate)
  130
• 1.13 Removing broken side window (Polo Estate)
  132
• 1.14 Installing side window (Polo Estate)
  132
• 1.15 Rear window (Polo Classic) - Assembly overview
  133
• 1.16 Removing undamaged rear window (Polo Classic)
  134
• 1.17 Removing broken rear window (Polo Classic)
  135
• 1.18 Installing rear window (Polo Classic)
  135
• 1.19 Rear window (Polo Estate) - Assembly overview
  136
• 1.20 Removing undamaged rear window (Polo Estate)
  136
• 1.21 Removing broken rear window (Polo Estate)
  138
• 1.22 Installing rear window (Polo Estate)
  138
• 1.23 Preparing old undamaged window for glazing
  139
• 1.24 Preparing new window for glazing
  140
• 1.25 Preparing new window for glazing (Polo Estate)
  141
• 1.26 Preparing body flange for glazing
  142
• 1.27 Installation instructions
  143
• 1.28 Curing time
  143
• 1.29 Touching up paint damage
  144
• 1.30 Cleaning off surplus adhesive sealing material
  144
• 2 Windows secured by threaded fasteners
  145
• 2.1 Windows secured by threaded fasteners
  145
• 2.2 Removing and installing side window (Caddy)
  145
• 3 Door windows
  147
• 3.1 Door windows
  147
• 3.2 Front door window - Assembly overview
  147
• 3.3 Removing front door window
  148
• 3.4 Adjusting front door window
  148
• 3.5 Removing and installing front window lifter
  149
• 3.6 Rear door window - Assembly overview
  150
• 3.7 Removing and installing rear door window (Polo Classic)
  152
• 3.8 Removing and installing rear door window (Polo Estate)
  153
• 3.9 Removing rear window lifters
  155
• Exterior equipment
  156
• 1 Roof moulding
  156
• 1.1 Roof moulding
  156
• 1.2 Removing and installing roof moulding (Caddy)
  156
• 1.3 Removing and installing roof moulding (Polo Classic, Polo Estate)
  160
• 2 Roof railing
  162
• 2.1 Roof railing
  162
• 2.2 Removing and installing roof railing
  162
• 3 Trim
  165
• 3.1 Trim
  165
• 3.2 Removing and installing radiator grille with trim frame
  165
• 3.3 Removing and installing plenum chamber cover
  167
• 3.4 Removing and installing underbody cover (Polo Classic)
  169
• 4 Wheel housing liner
  170
• 4.1 Wheel housing liner
  170
• 4.2 Removing and installing front wheel housing liner
  170
• 5 Protective strips
  173
• 5.1 Protective strips
  173
• 5.2 Renewing side protective strips (Caddy)
  173
• 5.3 Renewing side protective strips (Polo Classic, Polo Estate)
  176
• 5.4 Renewing roof protective strips (Polo Estate)
  179
• 6 Rear view mirror
  182
• 6.1 Rear view mirror
  182
• 6.2 Tools
  182
• 6.3 Exterior mirror (Caddy)
  183
• 6.4 Exterior mirror (Polo Classic, Polo Estate)
  185
• 6.5 Removing mirror housing (Polo Classic, Polo Estate) 10.99 >
  192