General body repairs, exterior

Kapitelübersicht

• Body - front
  1
• 1 Lock carrier
  1
• 1.1 Assembly overview - lock carrier
  1
• 1.2 Removing and installing lock carrier
  4
• 1.3 Moving to and back from service position
  7
• 2 Wings
  11
• 2.1 Assembly overview - wing
  11
• 2.2 Removing and installing wing
  13
• 2.3 Removing and installing wing bracket
  15
• 3 Bulkhead
  16
• 3.1 Assembly overview - plenum chamber bulkhead
  16
• 3.2 Assembly overview - plenum chamber cover
  17
• 3.3 Removing and installing plenum chamber bulkhead
  18
• 3.4 Removing and installing plenum chamber cover
  20
• Bonnet, rear lid
  24
• 1 Bonnet
  24
• 1.1 Assembly overview - bonnet
  24
• 1.2 Assembly overview - Bowden cable
  25
• 1.3 Removing and installing bonnet
  26
• 1.4 Adjusting bonnet
  27
• 1.5 Removing and installing bonnet lock
  30
• 1.6 Removing and installing bonnet release lever
  33
• 1.7 Removing and installing striker pin
  34
• 1.8 Removing and installing hinges
  35
• 1.9 Removing and installing insulation
  36
• 1.10 Removing and installing Bowden cable
  39
• 1.11 Removing and installing support rod
  40
• 2 Rear lid
  42
• 2.1 Assembly overview - rear lid
  42
• 2.2 Assembly overview - hinge
  43
• 2.3 Assembly overview - gas strut
  44
• 2.4 Assembly overview - number plate carrier
  44
• 2.5 Removing and installing rear lid
  45
• 2.6 Adjusting rear lid
  46
• 2.7 Removing and installing bonnet lock
  49
• 2.8 Removing and installing operating mechanism
  50
• 2.9 Removing and installing hinges
  51
• 2.10 Removing and installing striker pin
  54
• 2.11 Removing and installing rear lid seal
  55
• 2.12 Removing and installing gas strut
  56
• 2.13 Releasing gas from gas strut
  57
• 3 Tank flap unit
  58
• 3.1 Assembly overview - tank flap unit
  58
• 3.2 Removing and installing tank flap unit
  58
• Front doors, door components, central locking
  64
• 1 Door
  64
• 1.1 Removing and installing inner door seal
  64
• 1.2 Removing and installing outer door seal
  65
• 1.3 Removing and installing door
  66
• 1.4 Adjusting door
  68
• 1.5 Adjusting striker pin
  70
• 1.6 Removing and installing door hinge
  71
• 1.7 Removing and installing door arrester
  72
• 2 Door components
  75
• 2.1 Assembly overview – door hinge
  75
• 2.2 Assembly overview - door components
  77
• 2.3 Assembly overview - door handle and door lock
  78
• 2.4 Assembly overview - insulation
  79
• 2.5 Removing and installing window regulator motor
  80
• 2.6 Removing and installing window regulator
  84
• 2.7 Removing and installing inner door cover
  86
• 2.8 Removing and installing striker pin
  87
• 2.9 Removing and installing door handle
  88
• 2.10 Removing and installing door handle bracket
  90
• 2.11 Removing and installing door lock
  92
• 2.12 Removing and installing window channel
  95
• 2.13 Removing and installing inner window slot seal
  97
• 2.14 Removing and installing outer window slot seal
  99
• 2.15 Removing and installing lock cylinder
  100
• 2.16 Removing and installing cap on door handle
  103
• 3 Central locking
  107
• 3.1 Overview of fitting locations - central locking
  107
• 3.2 Assembly overview - ignition key
  109
• 3.3 Removing and installing ignition key battery
  111
• 3.4 Removing and installing tank filler flap locking motor V155
  112
• Rear doors, door components
  115
• 1 Door
  115
• 1.1 Assembly overview - door
  115
• 1.2 Removing and installing door
  116
• 1.3 Adjusting door
  118
• 1.4 Adjusting striker pin
  120
• 1.5 Removing and installing door hinges
  120
• 1.6 Removing and installing door arrester
  122
• 1.7 Removing and installing outer door seal
  124
• 1.8 Removing and installing inner door seal
  125
• 2 Door components
  127
• 2.1 Assembly overview - door components
  127
• 2.2 Assembly overview - door handle and door lock
  129
• 2.3 Assembly overview - insulation
  130
• 2.4 Removing and installing window regulator motor
  130
• 2.5 Removing and installing window regulator
  134
• 2.6 Removing and installing inner door cover
  136
• 2.7 Removing and installing striker pin
  137
• 2.8 Removing and installing door handle
  137
• 2.9 Removing and installing door handle bracket
  139
• 2.10 Removing and installing door lock
  141
• 2.11 Removing and installing window channel
  144
• 2.12 Removing and installing outer window slot seal
  146
• 2.13 Removing and installing inner window slot seal
  147
• 2.14 Removing and installing cap on door handle
  148
• Sunroof
  152
• 1 Sliding sunroof
  152
• 1.1 Assembly overview - sliding sunroof
  152
• 1.2 Removing and installing glass panel
  153
• 1.3 Removing and installing wind deflector
  155
• 1.4 Adjusting sunroof panel
  156
• 1.5 Checking parallel running of glass panel
  158
• 1.6 Adjusting parallel running of glass panel
  158
• 1.7 Removing and installing sliding sunroof seals
  159
• 1.8 Removing and installing sliding headliner
  159
• 1.9 Removing and installing sliding sunroof adjustment control unit J245
  160
• 1.10 Adapting sliding sunroof adjustment control unit J245
  161
• 1.11 Removing and installing sliding sunroof frame
  161
• 2 Water drain hoses
  164
• 2.1 Cleaning water drainage hoses
  164
• Bumpers
  166
• 1 Bumper, front
  166
• 1.1 Assembly overview - bumper cover
  166
• 1.2 Assembly overview - impact bar
  170
• 1.3 Removing and installing bumper cover
  170
• 1.4 Installing front number plate carrier
  173
• 1.5 Repairing bumper cover
  174
• 1.6 Installing holder for parking aid sender
  174
• 2 Bumper, rear
  180
• 2.1 Assembly overview - bumper cover
  180
• 2.2 Assembly overview - impact bar
  183
• 2.3 Removing and installing bumper cover
  183
• 2.4 Repairing bumper cover
  186
• 2.5 Installing holder for parking aid sender
  186
• Glazing
  191
• 1 Repair notes
  191
• 1.1 Minimum curing periods for bonded windows
  191
• 1.2 Window repair
  191
• 1.3 Installation instructions for bonded windows
  193
• 1.4 Preparing old undamaged windows for fitting
  194
• 1.5 Preparing new windows for installing
  194
• 1.6 Preparing body flange for fitting
  195
• 1.7 Cleaning off excess adhesive
  196
• 2 Windscreen
  197
• 2.1 Assembly overview - windscreen
  197
• 2.2 Removing and installing windscreen
  198
• 3 Rear windscreen
  202
• 3.1 Assembly overview - rear window
  202
• 3.2 Removing and installing rear window
  202
• 4 Door windows
  206
• 4.1 Assembly overview - front door window
  206
• 4.2 Assembly overview - rear door window
  207
• 4.3 Removing and installing front door window
  207
• 4.4 Removing and installing rear door window
  211
• 4.5 Removing and installing fixed rear door window
  215
• Exterior equipment
  218
• 1 Radiator grille and front trim
  218
• 1.1 Assembly overview - radiator grille
  218
• 1.2 Removing and installing radiator grille
  218
• 2 Spoiler
  221
• 2.1 Removing and installing spoiler
  221
• 3 Mouldings, trims, extensions
  227
• 3.1 Assembly overview - covers
  227
• 3.2 Assembly overview - side member trim
  229
• 3.3 Assembly overview - water deflector
  229
• 3.4 Assembly overview - B-pillar trim
  231
• 3.5 Removing and installing trim strip
  231
• 3.6 Removing and installing cover
  233
• 3.7 Removing and installing entry moulding
  234
• 3.8 Removing and installing side member trim
  237
• 3.9 Removing and installing water deflector
  246
• 3.10 Removing and installing B-pillar trim
  250
• 4 Noise insulation
  252
• 4.1 Assembly overview - noise insulation
  252
• 4.2 Removing and installing noise insulation
  254
• 5 Underbody cladding
  258
• 5.1 Overview of fitting locations - underbody cladding
  258
• 5.2 Assembly overview - bracing on underbody
  261
• 5.3 Removing and installing underbody cladding
  261
• 5.4 Removing and installing tunnel cross-piece
  264
• 6 Exterior mirror
  267
• 6.1 Assembly overview - exterior mirror
  267
• 6.2 Removing and installing exterior mirror
  270
• 6.3 Removing and installing mirror glass
  275
• 6.4 Removing and installing mirror adjustment unit
  277
• 6.5 Removing and installing mirror cover
  279
• 6.6 Removing and installing mirror trim
  282
• 7 Wheel housing liner
  286
• 7.1 Assembly overview - front wheel housing liner
  286
• 7.2 Assembly overview - rear wheel housing liner
  287
• 7.3 Removing and installing front wheel housing liner
  287
• 7.4 Removing and installing rear wheel housing liner
  289
• 8 Lettering and badges
  292
• 8.1 Assembly overview - lettering and badges
  292
• 8.2 Dimensions - lettering and badges on rear
  293
• 8.3 Dimensions - lettering and badges on sides
  297
• 8.4 Removing and installing badges at vehicle front
  298
• 8.5 Removing and installing lettering
  299
• 9 Support tool
  301
• 9.1 Assembly overview - towing bracket
  301
• 9.2 Removing and installing towing bracket
  301