Body - front
11 Lock carrier
11.1 Tools
11.2 Assembly overview - lock carrier > 03.05
11.3 Lock carrier - service position > 03.05
31.4 Removal and installation of lock carrier > 03.05
41.5 Assembly overview - lock carrier 04.05 >
61.6 Lock carrier - service position 04.05 >
71.7 Removal and installation of lock carrier 04.05 >
82 Wing
112.1 Assembly overview - front wing
112.2 Removal and installation of wing
122.3 Removal and installation of closing piece
142.4 Wing dimensions - Vehicles > 02.05
142.5 Wing dimensions - Vehicles 03.05 >
163 Noise insulation
173.1 Assembly overview - noise insulation (petrol engine)
173.2 Assembly overview - noise insulation (diesel engine)
184 Cross panel
194.1 Tools
194.2 Materials
194.3 Assembly overview - cross panel
20Bonnet, rear lid
211 Bonnet
211.1 Tools
211.2 Assembly overview - bonnet
211.3 Removal and installation of bonnet
231.4 Adjusting bonnet
251.5 Removing gas-filled strut
251.6 Removal and installation of Bowden cable
261.7 Removal and installation of release lever
291.8 Assembly overview - bonnet lock
311.9 Removal and installation of lid lock
312 Rear lid
332.1 Tools
332.2 Assembly overview
332.3 Removing gas-filled strut
352.4 Releasing gas from gas-filled strut
352.5 Adjusting rear lid
352.6 Removal and installation of lid lock
373 Tank flap unit
403.1 Removal and installation of tank flap unit
40Front doors, door components, central locking
421 Front door
421.1 Tools
421.2 Assembly overview
421.3 Removal and installation of door
451.4 Adjusting door
451.5 Assembly overview - door handle and door lock
461.6 Removal and installation of lock cylinder housing
481.7 Removal and installation of door handle
491.8 Removal and installation of door lock
501.9 Removal and installation of locking knob for locking rod
541.10 Door seals
552 Central locking
602.1 Location overview - central locking components
602.2 Removal of control unit for convenience system
632.3 Adapting keys with remote control
632.4 Removal and installation of battery for folding key with remote control
63Rear doors, door components
661 Rear door
661.1 Tools
661.2 Assembly overview
671.3 Removal and installation of door
681.4 Adjusting door
691.5 Assembly overview - door handle and door lock
691.6 Removal and installation of door handle
711.7 Removal and installation of door lock
731.8 Door seals
78Sunroof
831 Sliding/tilting sunroof
831.1 Function
831.2 Assembly overview - sliding/tilting sunroof with glass panel
831.3 Removal of sliding/tilting sunroof glass panel
861.4 Installation of glass panel for sliding/tilting sunroof
871.5 Adjusting sliding/tilting sunroof glass panel (height adjustment)
871.6 Adjusting panel seal
891.7 Renewing panel seal
901.8 Removing wind deflector
911.9 Removal and installation of sun blind
911.10 Removing pre-selector switch for sliding/tilting sunroof (E 139)
911.11 Removal of drive for sliding/tilting sunroof
921.12 Adjusting drive for sliding/tilting sunroof (zero position)
921.13 Checking parallel running
921.14 Adjusting parallel running
931.15 Removing guide plate
931.16 Removal and installation of assembly unit
941.17 Removal of guide with cable
961.18 Cleaning water drain hoses
97Bumpers
991 Front bumper
991.1 Tools
991.2 Repairing front bumper cover
992 Front bumper > 03.05
1002.1 Assembly overview - bumper cover > 03.05
1002.2 Removal and installation of bumper cover > 03.05
1012.3 Assembly overview - bumper carrier > 03.05
1023 Front bumper 04.05 >
1033.1 Assembly overview - front bumper 04.05 >
1033.2 Removal and installation of front bumper cover 04.05 >
1043.3 Front bumper attachments 04.05 >
1063.4 Assembly overview - front bumper carrier 04.05 >
1074 Front bumper, Polo Fun
1084.1 Assembly overview - bumper cover, Polo Fun
1084.2 Removal and installation of front bumper cover, Polo Fun
1094.3 Assembly overview - bumper carrier, Polo Fun
1105 Front bumper, Cross Polo
1115.1 Assembly overview - bumper cover, Cross Polo
1115.2 Removal and installation of bumper cover, Cross Polo
1125.3 Assembly overview - bumper carrier, Cross Polo
1136 Rear bumper
1146.1 Tools
1146.2 Repairing rear bumper cover
1147 Rear bumper
1157.1 Assembly overview - rear bumper cover
1157.2 Removal and installation of rear bumper cover
1167.3 Assembly overview - bumper carrier
1178 Rear bumper, Polo Fun
1188.1 Assembly overview - bumper cover, Polo Fun
1188.2 Removal and installation of bumper cover, Polo Fun
1198.3 Assembly overview - bumper carrier, Polo Fun
1209 Rear bumper, Cross Polo
1219.1 Assembly overview - bumper cover, Cross Polo
1219.2 Removal and installation of bumper cover, Cross Polo
1219.3 Assembly overview - bumper carrier, Cross Polo
12310 Towing bracket
12410.1 Assembly overview - towing bracket
124Glazing
1251 Flush bonded windows
1251.1 Tools
1251.2 Materials
1261.3 Repairing windscreen
1271.4 Assembly overview - windscreen
1271.5 Removal and installation of plenum chamber cover
1281.6 Removing windscreen
1301.7 Installing windscreen
1311.9 Assembly overview - side window (2-door)
1321.10 Removal of undamaged side window (2-door)
1321.11 Removal of damaged side window (2-door)
1331.12 Installation of side window (2-door)
1331.13 Assembly overview - side window (4-door)
1341.14 Removal of undamaged side window (4-door)
1341.15 Removal of damaged side window (4-door)
1351.16 Installation of side window (4-door)
1351.17 Assembly overview - rear window
1361.18 Removal of undamaged rear window
1361.19 Removal of broken rear window
1381.20 Installation of rear window
1381.21 Preparing old undamaged window for glazing
1381.22 Preparing new window with precoating for glazing
1391.23 Preparing new window without precoating for glazing
1391.24 Preparing body flange for glazing
1441.25 Installation instructions
1451.26 Minimum curing period
1451.27 Touching up paint damage
1461.28 Cleaning off excess adhesive sealing material
1462 Screw-fastened windows
1472.1 Removal and installation of vent wing
1472.2 Window seal
1482.3 Adjusting vent wing
1483 Door windows
1503.1 Tools
1503.2 Assembly overview - front door window
1513.3 Removing front door window
1523.4 Adjusting front door window
1533.5 Removal and installation of front and rear assembly carriers
1533.6 Assembly overview - rear door window
1563.7 Removing rear door window
1593.8 Fitting rear door window to window lifter
1603.9 Removal and installation of assembly carrier
1603.11 Overcoming resistance with excess force limitation
1663.12 Removal and installation of window lifter motor in assembly carrier
166Exterior equipment
1691 Removal and installation of wheel housing liner
1691.1 Front wheel housing liner
1691.2 Rear wheel housing liner
1702 Exterior mirror
1712.1 Tools
1712.2 Assembly overview - exterior mirror (with electric actuation) > 02.05
1712.3 Assembly overview - exterior mirror (with manual actuation) > 02.05
1732.4 Removing mirror housing > 02.05
1732.5 Assembly overview - exterior mirror 03.05 >
1742.6 Removal and installation of mirror glass 03.05 >
1752.7 Removal and installation of mirror housing 03.05 >
1762.8 Removal and installation of cover with side turn signal repeaters 03.05 >
1772.9 Removal and installation of exterior mirror 03.05 >
1773 Mouldings and trims
1793.1 Assembly overview - radiator grille > 03.50
1793.2 Removal and installation of radiator grille > 03.05
1803.3 Assembly overview - radiator grille 04.05 >
1813.4 Removal and installation of radiator grille 04.05 >
1823.5 Renewal of side protective mouldings
1843.6 Assembly overview - sill extension, Polo GTI
1853.7 Assembly overview - lettering > 03.05
1903.8 Assembly overview - lettering 04.05 >
1913.9 Side lettering, Cross Polo
1924 Roof edge spoiler
1934.1 Tools
1934.2 Materials
1934.3 Roof edge spoiler
1944.4 Preparing body kit component for bonding
1974.5 Installation instructions
1974.6 Minimum curing period
1984.7 Touching up paint damage
1984.8 Cleaning off excess adhesive sealing material
1985 Special body kit, Polo Fun
1995.1 Safety requirements
1995.2 Tools
1995.3 Materials
1995.4 Assembly overview
1995.5 Roof railing
2015.6 Sill extension and wheel arch trim
2035.7 Protective side mouldings
2055.8 Preparing body kit component for bonding
2075.9 Preparing body kit component for bonding
2075.10 Installation instructions
2075.11 Minimum curing period
2085.12 Touching up paint damage
2085.13 Cleaning off excess adhesive sealing material
2086 Special body kit, Cross Polo
2096.1 Safety requirements
2096.2 Tools
2096.3 Materials
2096.4 Assembly overview
2096.5 Roof railing
2116.6 Sill extension and wheel arch trim
2146.7 Protective side mouldings
2236.8 Preparing body kit component for bonding
2256.9 Preparing body kit component for bonding
2266.10 Installation instructions
2266.11 Minimum curing period
2266.12 Touching up paint damage
2276.13 Cleaning off excess adhesive sealing material
227