Factory-installed accessories and conversions

Kapitelübersicht

• Technical data
  1
• 1 Tipper body (Henschel)
  1
• 1.1 Data
  1
• 2 Box body (Junge)
  2
• 2.1 Data
  2
• 3 Box body (Spier)
  4
• 3.1 Data
  4
• 4 Box body (Schmitz Cargobull)
  6
• 4.1 General information
  6
• 4.2 Data
  6
• 5 Tail lift (Sörensen)
  8
• 5.1 General information
  8
• 5.2 Data
  9
• 6 Tail lift (BÄR - Cargolift)
  12
• 6.1 General information
  12
• 6.2 Data
  13
• 7 Tail lift (Palfinger)
  15
• 7.1 General information
  15
• 7.2 Data
  16
• 8 Design double tube bar
  17
• 8.1 Safety information
  17
• 9 Hazard classification of high-voltage system
  18
• Starter, current supply, CCS
  19
• 1 Preparation for second battery
  19
• 1.1 System overview – preparation for second battery
  19
• 1.2 Overview of fitting locations – preparation for second battery
  20
• 1.3 Removing and installing second battery charging circuit relay J713
  22
• 1.4 Notes on function of second battery charging circuit relay J713
  23
• Body - rear
  24
• 1 Storage well liner and load compartment trim for rear lid
  24
• 1.1 Assembly overview - storage well liner
  24
• 1.2 Removing and installing storage well liner
  25
• 1.3 Removing and installing load compartment for rear lid
  26
• 2 Aluminium load compartment trim
  29
• 2.1 General notes
  29
• 2.2 Assembly overview - aluminium load compartment trim
  29
• 2.3 Removing and installing load compartment trim, aluminium
  31
• 3 Bracket and wing for single and twin tyres, tipper body
  38
• 3.1 Assembly overviews - wing bracket
  38
• 3.2 Removing and installing wing
  41
• 3.3 Removing and installing wing bracket
  42
• Convertible roof, hardtop, canopy
  44
• 1 Hardtop
  44
• 1.1 Assembly overview - hardtop
  44
• 1.2 Removing and installing hardtop
  44
• 1.3 Renewing adhesive film
  48
• 1.4 Renewing seals
  49
• 1.5 Removing and installing gas strut
  50
• 1.6 Removing and installing vent window
  50
• Exterior equipment
  53
• 1 Tipper body (Henschel)
  53
• 1.1 Load bed
  53
• 1.2 Hydraulic system
  63
• 2 Tipper body (Schoon)
  73
• 2.1 Load bed
  73
• 2.2 Hydraulic system
  76
• 3 Box body (Junge)
  86
• 3.1 Box body, exterior
  86
• 3.2 Box body, rear
  86
• 4 Box body (Spier)
  91
• 4.1 Box body, exterior
  91
• 4.2 Box body, rear
  94
• 5 Box body (Schmitz Cargobull)
  99
• 5.1 Box body, exterior
  99
• 5.2 Box body, rear
  103
• 6 Tail lift (Sörensen)
  114
• 6.1 Platform
  114
• 6.2 Hydraulic system
  119
• 7 Tail lift (BÄR - Cargolift)
  129
• 7.1 Platform
  129
• 7.2 Hydraulic system
  133
• 8 Tail lift (Palfinger)
  144
• 8.1 Platform
  144
• 8.2 Hydraulic system
  149
• 9 Repairing box body
  160
• 9.1 Repairing plywood panel
  160
• 9.2 Repairing sandwich panel
  164
• 9.3 Repairing transparent roof
  180
• 10 Trim film and protective film
  184
• 10.1 Assembly overview - protective films
  184
• 10.2 Renewing protective films
  186
• 11 Taxi roof sign preparation
  191
• 11.1 Removing and installing taxi roof sign preparation
  191
• 12 Taxi roof sign preparation
  193
• 12.1 Removing and installing taxi roof sign preparation
  193
• 13 Roof spoiler
  195
• 13.1 Removing and installing roof spoiler
  195
• 14 Mounting bracket for towing bracket
  197
• 14.1 Assembly overview - mounting bracket for towing bracket
  197
• 14.2 Removing and installing mounting bracket for towing bracket
  197
• 15 Roof basket
  199
• 15.1 Assembly overview - roof basket
  199
• 15.2 Removing and installing roof basket
  201
• 16 Storage box on drop-side
  205
• 16.1 Assembly overview - storage box on drop-side
  205
• 16.2 Removing and installing storage box on drop-side
  205
• 17 Cross strut
  207
• 17.1 Assembly overview - cross strut
  207
• 17.2 Removing and installing cross strut
  209
• 18 Storage box under drop-side
  213
• 18.1 Assembly overview - storage box bracket
  213
• 18.2 Removing and installing bracket for storage box
  216
• 19 Side underbody guard
  218
• 19.1 Assembly overview - side underbody guard
  218
• 19.2 Removing and installing side underbody guard
  218
• 20 Storage box
  220
• 20.1 Assembly overview - storage compartment
  220
• 20.2 Removing and installing storage compartment
  220
• 21 Ladder carrier
  222
• 21.1 Assembly overview - ladder carrier
  222
• 21.2 Removing and installing ladder carrier
  224
• 22 Roof carrier system with securing device
  227
• 22.1 Assembly overview - roof carrier system with securing device
  227
• 22.2 Removing and installing roof carrier system with securing device
  227
• 23 Easy Entry, right rear wing door
  229
• 23.1 Assembly overview – Easy Entry, right rear wing door
  229
• 23.2 Removing and installing Easy Entry, right rear wing door
  229
• 24 Underbody guard (protection package)
  233
• 24.1 Assembly overview - underbody guard (protection package)
  233
• 24.2 Removing and installing underbody guard (protection package)
  235
• 25 Roof ventilator
  239
• 25.1 Assembly overview - roof ventilator
  239
• 25.2 Removing and installing roof ventilator
  239
• 26 Ladder support
  243
• 26.1 Assembly overview - ladder support
  243
• 26.2 Removing and installing ladder support
  244
• 27 Design double tube bar
  248
• 27.1 Assembly overview - design double tube bar
  248
• 27.2 Removing and installing design double tube bar
  250
• 27.3 Installation instructions - design double tube bar
  252
• 28 Load compartment partition
  260
• 28.1 Assembly overview - load compartment partition
  260
• 28.2 Removing and installing locking device
  260
• 28.3 Removing and installing grille
  261
• 28.4 Removing and installing frame
  262
• 29 Loading edge protection
  264
• 29.1 Assembly overview - loading edge protection
  264
• 29.2 Removing and installing loading edge protection
  265
• 30 Loading edge protection
  270
• 30.1 Removing and installing loading edge protection
  270
• 31 Load compartment cover, aluminium
  271
• 31.1 Assembly overview - load compartment cover
  271
• 31.2 Removing and installing load compartment cover
  271
• 31.3 Removing and installing gas strut
  273
• 31.4 Removing and installing hinge for load compartment cover
  274
• 32 Protective grille for rear window
  276
• 32.1 Assembly overview - protective grille for rear window
  276
• 32.2 Removing and installing protective grille for rear window
  276
• 32.3 Removing and installing retaining bracket
  277
• 33 Rail system for load bed
  279
• 33.1 Assembly overview - rail system
  279
• 33.2 Removing and installing cross bars
  281
• 33.3 Removing and installing retaining brackets for cross bars
  281
• 33.4 Removing and installing guide rails
  282
• 34 Side bar
  285
• 34.1 Assembly overview - side bars
  285
• 34.2 Removing and installing side bar
  287
• 34.3 Removing and installing bracket for side bar
  289
• 34.4 Removing and installing step panel
  290
• 35 Fuel tank skid plate
  292
• 35.1 Assembly overview - fuel tank skid plate
  292
• 35.2 Removing and installing underbody guard for fuel tank
  292
• 36 Bumper trim
  294
• 36.1 Assembly overview - bumper trim
  294
• 36.2 Removing and installing bumper trim
  294
• 37 Towing bracket (for Australia only)
  297
• 37.1 Assembly overview – towing bracket
  297
• 37.2 Removing and installing towing bracket
  297
• 38 Roof load carrier
  300
• 38.1 Assembly overview - roof rails/cross bars
  300
• 38.2 Assembly overview - ladder holder
  301
• 38.3 Assembly overview - loading roller with holder
  302
• 38.4 Removing and installing roof rails
  303
• 38.5 Removing and installing cross bars
  304
• 38.6 Removing and installing ladder holder
  305
• 38.7 Removing and installing loading roller with holder
  306
• 39 Skid plate
  308
• 39.1 Assembly overview – skid plate
  308
• 39.2 Removing and installing skid plate
  308
• 40 Cross bars
  311
• 40.1 Assembly overview – cross bars
  311
• 40.2 Removing and installing cross bars
  311
• Interior equipment
  313
• 1 Box body (Junge)
  313
• 1.1 Removing and installing fastening rail
  313
• 1.2 Removing and installing securing strap recesses
  314
• 1.3 Removing and installing pull strap
  315
• 2 Box body (Spier)
  317
• 2.1 Removing and installing fastening rail
  317
• 2.2 Removing and installing securing strap recess
  319
• 2.3 Pull strap
  320
• 3 Box body (Schmitz Cargobull)
  321
• 3.1 Removing and installing roof cross strut
  321
• 3.2 Removing and installing fastening rail
  323
• 3.3 Removing and installing pull strap
  325
• 4 Equipment
  327
• 4.1 Universal floor
  327
• 4.2 Removable floor panel
  331
• 4.3 Roof carrier in load compartment
  333
• 4.4 Removing and installing grab handle, A-pillar
  334
• 4.5 Partition panel (Holland DOKA)
  336
• 5 Box body (Plus)
  343
• 5.1 Assembly overview - box body (Plus)
  343
• 5.2 Removing and installing seat bench padding
  348
• 5.3 Removing and installing upper partition
  349
• 5.4 Removing and installing lower partition
  350
• 5.5 Removing and installing connection to side panel
  351
• 5.6 Removing and installing side panel
  352
• 5.7 Removing and installing sliding door step
  355
• 5.8 Removing and installing front and rear bench trim
  356
• 5.9 Removing and installing bench seat
  358
• 5.10 Removing and installing floor items
  359
• 5.11 Removing and installing headliner
  360
• 5.12 Removing and installing roof items
  361
• 6 Tool cabinet
  363
• 6.1 Assembly overview - tool cabinet
  363
• 6.2 Removing and installing tool cabinet
  365
• 7 Fastening rails
  371
• 7.1 Assembly overview - fastening rails
  371
• 7.2 Removing and installing fastening rail
  372
• 8 Load bed covering, wood
  377
• 8.1 Assembly overview - load bed covering, wood
  377
• 8.2 Removing and installing load bed covering, wood
  377
• 9 C-pillar partition
  381
• 9.1 Assembly overview - C-pillar partition
  381
• 9.2 Removing and installing C-pillar partition
  382
• 10 Rear window protective grille
  389
• 10.1 Assembly overview - rear window protective grille
  389
• 10.2 Removing and installing rear window protective grille
  389
• 11 Toolbox
  391
• 11.1 Assembly overview - tool box
  391
• 11.2 Removing and installing toolbox
  391
• 12 Wheel housing trim
  393
• 12.1 Assembly overview – wheel housing trim
  393
• 12.2 Removing and installing wheel housing trim
  393
• 13 Stowage cases on wing door
  395
• 13.1 Assembly overview - stowage cases
  395
• 13.2 Removing and installing stowage cases
  396
• 13.3 Removing and installing brackets for stowage cases
  396
• 14 Floor ventilation, load bed
  398
• 14.1 Assembly overview - floor ventilation
  398
• 14.2 Removing and installing floor ventilation
  398
• 15 High load floor with drawers
  400
• 15.1 Assembly overview - high load floor with drawers
  400
• 15.2 Removing and installing load floor, upper part
  402
• 15.3 Removing and installing load floor, lower part
  403
• 15.4 Removing and installing frame for drawers
  405
• 16 Storage compartment on wheel housing
  407
• 16.1 Assembly overview - storage compartment on wheel housing
  407
• 16.2 Removing and installing storage compartment
  407
• 17 Protective grille on wing door
  409
• 17.1 Assembly overview - protective grille on wing door
  409
• 17.2 Removing and installing protective grille
  409
• 18 Interior mirror
  411
• 18.1 Removing and installing mirror taximeter G511
  411
• 19 Interior mirror
  412
• 19.1 Removing and installing interior mirror, mirror taximeter G511
  412
• Passenger protection
  413
• 1 Seat belts
  413
• 1.1 Removing and installing front three-point seat belt, bench seat (Holland-DOKA)
  413
• 1.2 Removing and installing belt buckle, bench seat (Holland-DOKA)
  414
• Trim, insulation
  417
• 1 Interior trims
  417
• 1.1 Removing and installing bench seat trim (Holland DOKA)
  417
• Seat frames
  418
• 1 Bench seats
  418
• 1.1 Removing and installing bench seat (Holland DOKA)
  418
• Seat - padding, covers
  420
• Communication
  421
• 1 Fitting locations
  421
• 2 Sound system
  422
• 2.1 Overview of fitting locations – sound system
  422
• 2.2 Removing and installing two-way radio loudspeaker R25
  423
• 3 Aerial systems
  424
• 3.1 Removing and installing roof aerial R295
  424
• 4 Aerial systems
  426
• 4.1 Removing and installing roof aerial RX5
  426
• 5 Aerial systems
  428
• 5.1 Removing and installing roof aerial R295
  428
• 6 Aerial systems
  430
• 6.1 Removing and installing roof aerial R295
  430
• 7 Taximeter
  432
• 7.1 Removing and installing taximeter G41
  432
• 7.2 Removing and installing mounting for taximeter G41
  433
• 8 Taximeter
  435
• 8.1 Removing and installing taximeter G41
  435
• 8.2 Removing and installing mirror taximeter G511
  435
• 9 Two-way radio
  439
• 9.1 Assembly overview – two-way radio
  439
• 9.2 Removing and installing two-way radio R8
  440
• 9.3 Removing and installing two-way radio bracket
  440
• 9.4 Removing and installing two-way radio unit microphone R122
  441
• 10 Two-way radio
  442
• 10.1 Removing and installing two-way radio R8
  442
• 10.2 Removing and installing microphone 2 on driver side R225
  442
• 10.3 Removing and installing two-way radio loudspeaker R25
  443
• Lights, bulbs, switches - exterior
  444
• 1 Tipper body (Henschel)
  444
• 1.1 Lights
  444
• 1.2 Electrical system, general
  446
• 2 Tipper body (Schoon)
  452
• 2.1 Electrics
  452
• 3 Box body (Junge)
  458
• 3.1 Removing and installing tail light MX3/MX4
  458
• 3.2 Removing and installing rear fog light L46/L47
  459
• 3.3 Removing and installing number plate light X4/X5
  460
• 3.4 Removing and installing additional brake light M25
  461
• 3.5 Removing and installing upper marker lights
  462
• 3.7 Removing and installing lower marker light
  463
• 4 Box body (Spier)
  465
• 4.1 Removing and installing tail light MX3/MX4
  465
• 4.2 Removing and installing number plate light X4/X5
  466
• 4.3 Removing and installing high-level brake light
  467
• 4.4 Removing and installing upper marker lights
  467
• 4.5 Removing and installing side marker light M33/M34/M37/M38/M39/M40
  468
• 5 Box body (Schmitz Cargobull)
  471
• 5.1 Removing and installing tail light cluster
  471
• 5.2 Removing and installing number plate light
  472
• 5.3 Removing and installing high-level brake light
  474
• 5.4 Removing and installing rear upper marker light
  475
• 5.5 Removing and installing front upper marker light
  476
• 5.6 Removing and installing side marker light
  476
• 6 Tail lift (Sörensen)
  479
• 6.1 Removing and installing hazard warning light M115/M116
  479
• 6.2 Removing and installing foot switch F558
  480
• 6.3 Removing and installing tail lift operating unit EX56
  480
• 6.4 Removing and installing tilt angle sensor
  481
• 7 Tail lift (BÄR - Cargolift)
  484
• 7.1 Removing and installing hazard warning light M115/M116
  484
• 7.2 Removing and installing foot switch F556/F557
  485
• 7.3 Removing and installing operating unit EX56
  486
• 7.4 Removing and installing foot switch unit F558
  487
• 8 Tail lift (Palfinger)
  491
• 8.1 Removing and installing hazard warning light
  491
• 8.2 Removing and installing foot controls
  492
• 8.3 Removing and installing tilt switch
  492
• 8.4 Removing and installing angle sensor
  493
• 8.5 Removing and installing control box
  494
• 9 Roof spoiler elevated side light
  497
• 9.1 Removing and installing roof spoiler elevated side light
  497
• 10 Cross strut/tarpaulin lighting
  499
• 10.1 Removing and installing cross strut/tarpaulin lighting
  499
• 11 Cross strut/tarpaulin wiring harness
  500
• 11.1 Removing and installing cross strut/tarpaulin wiring harness
  500
• 12 LED rotating light
  501
• 12.1 Removing and installing LED rotating light
  501
• 13 Taxi roof sign
  503
• 13.1 Assembly overview – taxi roof sign
  503
• 13.2 Removing and installing taxi roof sign J1066
  504
• 13.3 Removing and installing bracket for taxi roof sign J1066
  505
• 14 Taxi roof sign
  507
• 14.1 Assembly overview – taxi roof sign
  507
• 14.2 Removing and installing taxi roof sign J1066
  508
• 14.3 Removing and installing bracket for taxi roof sign J1066
  509
• Lights, bulbs, switches - interior
  511
• 1 Box body (Junge)
  511
• 1.1 Removing and installing load area illumination switch E481
  511
• 1.2 Removing and installing interior lighting
  511
• 2 Box body (Spier)
  513
• 2.1 Removing and installing load area illumination switch E481
  513
• 2.2 Removing and installing interior lighting
  513
• 3 Box body (Schmitz Cargobull)
  515
• 3.1 Removing and installing interior lighting
  515
• 4 Tail lift (Sörensen)
  517
• 4.1 Tail lift switch E629
  517
• 5 Tail lift (BÄR - Cargolift)
  518
• 5.1 Tail lift switch E629
  518
• 6 Tail lift (Palfinger)
  519
• 6.1 Tail lift switch
  519
• 7 Controls
  520
• 7.1 Overview of fitting locations - controls in dash panel, Taxi
  520
• 7.2 Removing and installing interior light switch (taxi) E115
  520
• 7.3 Removing and installing taxi sign switch E138
  521
• 7.4 Removing and installing alarm system off switch E217
  521
• 7.5 Removing and installing hands-free system button E487
  521
• 8 Control elements
  522
• 8.1 Removing and installing taxi alarm active button E485
  522
• 8.2 Removing and installing passive taxi alarm button E580
  522
• 9 Control elements
  525
• 9.1 Removing and installing taxi alarm active button E485
  525
• 9.2 Removing and installing passive taxi alarm button E580
  525
• 9.3 Removing and installing taxi alarm off button E486
  526
• 9.4 Removing and installing switch module for taxi functions EX62
  526
• 10 Anti-theft alarm
  528
• 10.1 Assembly overview - treble horn H2
  528
• 10.2 Removing and installing treble horn H2
  528
• 11 LED spot lights
  531
• 11.1 Assembly overview - LED spot lights
  531
• 11.2 Removing and installing LED spot lights
  532
• 12 Cigarette lighter, socket
  535
• 12.1 Assembly overview - DC/AC converter/socket
  535
• 12.2 Removing and installing DC/AC converter with socket, 12 V - 230 V U13
  536
• 12.3 Overview of fitting locations - 230 V components
  539
• 12.4 Assembly overview - exterior socket, 230 V, 110 V U8
  540
• 12.5 Assembly overview - interior socket, 230 V, 110 V U11
  541
• 12.6 Assembly overview - 220 V automatic personnel protection circuit breaker S59
  542
• 12.7 Removing and installing interior socket, 230 V, 110 V U11
  543
• 12.8 Removing and installing 220 V automatic personnel protection circuit breaker S59
  548
• 12.9 Removing and installing exterior socket, 230 V, 110 V U8
  549
• 12.10 Removing and installing battery charger, 230 V or 110 V/12 V A10
  551
• 12.11 Removing and installing DC/AC converter with socket, 12 V-230 V U13
  556
• Wiring
  559
• 1 Control units
  559
• 1.1 Removing and installing special vehicle control unit J608
  559
• 2 Control units
  562
• 2.1 Removing and installing special vehicle control unit J608
  562