Body Repairs

Kapitelübersicht

• Technical data
  1
• 1 Vehicle identification data
  1
• 1.1 Vehicle identification number
  1
• 1.2 Type plate
  2
• 1.3 Vehicle data sticker
  3
• 2 Safety information
  5
• 3 Moulded foam inserts
  6
• 4 Galvanized body parts, high- and higher-strength and hot-formed body panels
  8
• 5 Laser welding
  11
• 6 Gaps/shut lines
  12
• 6.1 Body, front
  12
• 6.2 Body, centre
  14
• 6.3 Body, rear
  17
• 7 Body dimensions
  20
• 7.1 Body, front
  20
• 7.2 Body, centre
  21
• 7.3 Body, rear
  26
• 7.4 Floor panel, front
  27
• 7.5 Floor panel, centre
  28
• 7.6 Floor panel, rear
  29
• 8 Straightening bracket set
  31
• 8.1 Setup overview of complete body
  31
• 9 Portal gauge
  33
• 9.1 Setup overview of complete body
  33
• Body - front
  35
• 1 Overview of parts
  35
• 2 Renewing right bracket
  36
• 2.1 Tools
  36
• 2.2 Removing
  36
• 2.3 Installing
  38
• 3 Repairing threads for securing subframe
  41
• 3.1 Contents of thread repair kit
  42
• 3.2 Repairing threads
  43
• 4 Renewing mounting bracket for subframe
  47
• 4.1 Tools
  48
• 4.2 Removing
  48
• 4.3 Installing
  49
• 5 Renewing front longitudinal member end plate
  53
• 5.1 Tools
  54
• 5.2 Removing
  54
• 5.3 Installing
  55
• 6 Renewing upper wheel housing longitudinal member
  58
• 6.1 Tools
  59
• 6.2 Removing
  59
• 6.3 Installing
  60
• 7 Renewing upper inner wheel housing longitudinal member
  65
• 7.1 Tools
  66
• 7.2 Removing
  66
• 7.3 Installing
  67
• 8 Renewing front wheel housing
  71
• 8.1 Tools
  72
• 8.2 Removing
  72
• 8.3 Installing
  74
• 9 Renewing front wheel housing (part section)
  78
• 9.1 Tools
  79
• 9.2 Removing
  79
• 9.3 Installing
  81
• 10 Renewing front longitudinal member
  86
• 10.1 Tools
  87
• 10.2 Removing
  87
• 10.3 Installing
  88
• 11 Renewing front longitudinal member (left part section)
  92
• 11.1 Tools
  93
• 11.2 Removing
  93
• 11.3 Installing when using complete longitudinal member assembly
  95
• 11.4 Installing when using individual components of longitudinal member
  98
• 11.5 Renewing studs
  101
• 12 Renewing front longitudinal member (right part section)
  103
• 12.1 Tools
  104
• 12.2 Removing
  104
• 12.3 Installing when using complete longitudinal member assembly
  106
• 12.4 Installing when using individual components of longitudinal member
  109
• 12.5 Renewing studs
  112
• Body - centre
  114
• 1 Overview of parts
  114
• 2 Renewing roof - vehicles with no panorama tilting sunroof
  115
• 2.1 Tools
  116
• 2.2 Removing
  116
• 2.3 Installing
  119
• 3 Renewing roof - vehicles with panorama tilting sunroof
  130
• 3.1 Tools
  131
• 3.2 Removing
  131
• 3.3 Installing
  133
• 4 Renewing A-pillar
  145
• 4.1 Tools
  147
• 4.2 Removing
  147
• 4.3 Installing
  149
• 5 Renewing A-pillar reinforcement (part section)
  154
• 5.1 Tools
  155
• 5.2 Removing
  155
• 5.3 Installing
  156
• 6 Renewing upper A-pillar reinforcement (part section)
  161
• 6.1 Tools
  162
• 6.2 Removing
  163
• 6.3 Installing
  166
• 7 Renewing B-pillar
  175
• 7.1 Tools
  177
• 7.2 Type plate
  177
• 7.3 Removing
  178
• 7.4 Installing
  180
• 8 Renewing B-pillar reinforcement
  185
• 8.1 Type plate
  185
• 8.2 Tools
  186
• 8.3 Removing
  187
• 8.4 Installing
  188
• 9 Renewing B-pillar reinforcement (part section)
  193
• 9.1 Tools
  194
• 9.2 Type plate
  194
• 9.3 Removing
  195
• 9.4 Installing
  198
• 10 Renewing outer side member
  206
• 10.1 Tools
  207
• 10.2 Type plate
  207
• 10.3 Removing
  208
• 10.4 Installing
  209
• Body - rear
  214
• 1 Overview of parts
  214
• 2 Renewing rear cross panel
  215
• 2.1 Tools
  216
• 2.2 Removing
  216
• 2.3 Installing
  218
• 3 Renewing lower corner part
  222
• 3.1 Tools
  223
• 3.2 Removing
  223
• 3.3 Installing
  224
• 4 Renewing rear cross member
  228
• 4.1 Tools
  229
• 4.2 Removing
  229
• 4.3 Installing
  230
• 5 Renewing luggage compartment floor
  235
• 5.1 Tools
  236
• 5.2 Removing
  236
• 5.3 Installing
  237
• 6 Renewing rear longitudinal member (part section)
  242
• 6.1 Tools
  243
• 6.2 Removing
  243
• 6.3 Installing
  245
• 7 Renewing rear longitudinal member (second parting cut - part section)
  249
• 7.1 Tools
  250
• 7.2 Removing
  250
• 7.3 Installing
  253
• 8 Renewing side panel (part section)
  263
• 8.1 Tools
  265
• 8.2 Removing
  265
• 8.3 Installing
  267