Body Repairs

Kapitelübersicht

• Technical data
  1
• 1 Basic instructions
  1
• 2 Vehicle identification data
  2
• 2.1 Vehicle identification number
  2
• 2.2 Identification plate
  3
• 2.3 Vehicle data sticker
  3
• 3 Safety instructions
  5
• 4 Basic instructions
  6
• 5 Moulded foam elements
  7
• 6 Laser welding
  9
• 7 Galvanized body parts
  10
• 7.1 Body
  10
• 7.2 Floor group
  11
• 8 High strength body parts
  12
• 8.1 Body
  12
• 8.2 Floor group
  13
• 9 Body panel gaps/shut lines
  15
• 9.1 Body - front
  15
• 9.2 Body - centre
  17
• 9.3 Body - rear
  18
• 10 Body dimensions
  19
• 10.1 Body - front
  19
• 10.2 Body - centre
  24
• 10.3 Body - rear (Variant)
  29
• 10.4 Floor group - front
  31
• 10.5 Floor group - centre
  34
• 10.6 Floor group - rear
  36
• 11 Alignment jig
  39
• 11.1 Overview
  40
• 11.2 Front alignment bracket
  41
• 11.3 Centre alignment bracket
  46
• 11.4 Rear alignment bracket
  48
• 12 Portal gauge
  50
• 12.1 Overview
  50
• Body - front
  52
• 1 Renewing right console
  52
• 1.1 Tools
  52
• 1.2 Removing
  53
• 1.3 Installing
  54
• 2 Renewing left console
  56
• 2.1 Tools
  57
• 2.2 Removing
  57
• 2.3 Installing
  58
• 3 Renewing subframe
  60
• 3.1 Tools
  60
• 3.2 Removing
  61
• 3.3 Installing
  62
• 4 Renewing front bumper bracket
  64
• 4.1 Tools
  64
• 4.2 Removing
  65
• 4.3 Installing
  66
• 5 Replacing upper wheel housing longitudinal member
  68
• 5.1 Tools
  69
• 5.2 Removing
  69
• 5.3 Installing
  70
• 6 Renewing wheel housing upper longitudinal member - part section
  71
• 6.1 Tools
  72
• 6.2 Removing
  72
• 6.3 Installing
  73
• 7 Renewing front wheel housing
  75
• 7.1 Tools
  76
• 7.2 Removing
  76
• 7.3 Installing
  78
• 8 Repairing threads for securing subframe
  86
• 8.1 Contents of thread repair kit
  88
• 8.2 Repairing threads
  89
• 9 Renewing front longitudinal member
  92
• 9.1 Tools
  93
• 9.2 Removing
  93
• 9.3 Installing
  95
• 10 Renewing front longitudinal member - part section
  101
• 10.1 Tools
  102
• 10.2 Removing
  103
• 10.3 Installing
  104
• Body - centre
  106
• 1 Renewing roof
  106
• 1.1 Tools
  107
• 1.2 Removing
  109
• 1.3 Installing
  111
• 2 Renewing roof side member
  124
• 2.1 Tools
  125
• 2.2 Removing
  125
• 2.3 Installing
  126
• 3 Renewing front roof cross member
  132
• 3.1 Tools
  132
• 3.2 Removing
  132
• 3.3 Installing
  133
• 4 Renewing roof reinforcement
  135
• 4.1 Tools
  135
• 4.2 Removing
  135
• 4.3 Installing
  136
• 5 Renewing rear roof cross member
  138
• 5.1 Tools
  139
• 5.2 Removing
  139
• 5.3 Installing
  140
• 6 Renewing A-pillar - part section
  142
• 6.1 Tools
  143
• 6.2 Removing
  144
• 6.3 Installing
  145
• 7 Renewing A-pillar reinforcement
  149
• 7.1 Tools
  150
• 7.2 Removing
  151
• 7.3 Installing
  152
• 8 Renewing B-pillar
  156
• 8.1 Tools
  158
• 8.2 Removing
  159
• 8.3 Installing
  161
• 9 Renewing B-pillar reinforcement
  167
• 9.1 Tools
  168
• 9.2 Removing
  169
• 9.3 Installing
  172
• 10 Renewing side member
  181
• 10.1 Tools
  182
• 10.2 Removing
  183
• 10.3 Installing
  184
• 11 Renewing front side member reinforcement
  191
• 11.1 Tools
  192
• 11.2 Removing
  193
• 11.3 Installing
  194
• 12 Renewing rear side member reinforcement
  196
• 12.1 Tools
  197
• 12.2 Removing
  197
• 12.3 Installing
  198
• 13 Renewing outer mounting for seat cross member
  200
• 13.1 Tools
  201
• 13.2 Removing
  201
• 13.3 Installing
  202
• 14 Renewing inner mounting for seat cross member
  203
• 14.1 Tools
  204
• 14.2 Removing
  204
• 14.3 Installing
  204
• 15 Renewing seat middle cross member
  206
• 15.1 Tools
  207
• 15.2 Removing
  207
• 15.3 Installing
  207
• Body - rear
  209
• 1 Renewing cross panel
  209
• 1.1 Tools
  210
• 1.2 Removing
  210
• 1.3 Installing
  212
• 2 Renewing lock carrier
  219
• 2.1 Tools
  219
• 2.2 Removing
  220
• 2.3 Installing
  221
• 3 Renewing tail light mounting
  222
• 3.1 Tools
  223
• 3.2 Removing
  223
• 3.3 Installing
  223
• 4 Replacing tail light connecting plate
  225
• 4.1 Tools
  226
• 4.2 Removing
  226
• 4.3 Installing
  227
• 5 Renewing luggage compartment floor
  230
• 5.1 Tools
  231
• 5.2 Removing
  231
• 5.3 Installing
  233
• 6 Renewing C-pillar reinforcement - part section
  237
• 6.1 Tools
  238
• 6.2 Removing
  239
• 6.3 Installing
  240
• 7 Renewing D-pillar reinforcement - part section
  242
• 7.1 Tools
  243
• 7.2 Removing
  243
• 7.3 Installing
  245
• 8 Renewing inner D-pillar
  249
• 8.1 Tools
  250
• 8.2 Removing
  250
• 8.3 Installing
  251
• 9 Renewing rear longitudinal member - part section
  254
• 9.1 Tools
  255
• 9.2 Removing
  255
• 9.3 Installing
  256
• 10 Renewing rear longitudinal member - subpart
  259
• 10.1 Tools
  260
• 10.2 Removing
  260
• 10.3 Installing
  261
• 11 Renewing side panel - part section
  263
• 11.1 Tools
  264
• 11.2 Removing
  264
• 11.3 Installing
  266
• 12 Renewing outer wheel housing liner
  272
• 12.1 Tools
  273
• 12.2 Removing
  273
• 12.3 Installing
  274
• 13 Renewing spare wheel well - part section
  279
• 13.1 Tools
  279
• 13.2 Removing
  280
• 13.3 Installing
  281