6-speed manual gearbox 0AJ

Kapitelübersicht

• Technical data
  1
• 1 Identification of gearbox
  1
• 1.1 Location on gearbox
  1
• 1.2 Identification code, assembly allocation and capacities
  2
• 2 Overview - power transmission
  4
• 3 Calculating overall gear ratio “i”
  6
• 4 General repair instructions
  7
• 4.1 Components
  7
• Clutch
  12
• 1 Fault finding, power transmission
  12
• 2 Repairing clutch mechanism
  13
• 2.1 Overview
  13
• 2.2 Assembly overview - pedal cluster
  13
• 2.3 Removing and installing over-centre spring (left-hand drive)
  15
• 2.4 Removing and installing over-centre spring (right-hand drive)
  21
• 2.5 Removing and installing clutch pedal (LHD)
  27
• 2.6 Removing and installing clutch pedal (RHD)
  34
• 2.7 Removing and installing mounting bracket (LHD)
  41
• 2.8 Removing and installing mounting bracket (RHD)
  48
• 2.9 Removing and installing clutch master cylinder
  56
• 2.10 Removing and installing clutch position sender G476
  58
• 2.11 Assembly overview - hydraulics (LHD)
  62
• 2.12 Assembly overview - hydraulics (RHD)
  64
• 2.13 Removing and installing clutch slave cylinder
  66
• 3 Bleeding clutch mechanism
  69
• 4 Repairing clutch release mechanism
  71
• 4.1 Assembly overview - clutch release mechanism
  71
• 4.2 Removing and installing clutch release lever, release bearing and guide sleeve
  72
• 5 Repairing clutch
  74
• Controls, housing
  80
• 1 Repairing selector mechanism
  80
• 1.1 Installation position of selector mechanism
  80
• 1.2 Overview of selector mechanism
  81
• 1.3 Assembly overview – gear knob and cover
  81
• 1.4 Removing and installing gaiter with gear knob and noise insulation
  82
• 1.5 Assembly overview - Gear lever and selector housing
  84
• 1.6 Assembly overview – selector cables
  94
• 1.7 Removing cable end-piece from relay lever and installing
  99
• 1.8 Removing and installing selector mechanism
  101
• 1.9 Removing and installing gear selector cable and gate selector cable
  109
• 1.10 Adjusting selector mechanism
  111
• 2010 ►
  115
• 2.1 Removing gearbox
  115
• 2.2 Installing gearbox
  127
• 3 Removing and installing gearbox, Jetta 2011 ►
  136
• 3.1 Removing gearbox, Jetta 2011 with 1.2 l engine and 1.4 l engine
  136
• 3.2 Installing gearbox, Jetta 2011 with 1.2 l engine and 1.4 l engine
  149
• 4 Transporting gearbox
  159
• 5 Checking gear oil
  161
• 6 Dismantling and assembling gearbox
  163
• 6.1 Overview - gearbox
  163
• 6.2 Assembly overview
  163
• 6.4 Assembly overview - removing and installing clutch housing
  166
• 6.6 Assembly sequence
  169
• 7 Repairing gearbox housing and clutch housing
  192
• 8 Repairing gearbox housing cover
  196
• 9 Repairing selector unit
  199
• 10 Dismantling and assembling selector forks
  202
• Gears, shafts
  208
• 1 Input shaft
  208
• 1.1 Dismantling and assembling input shaft
  208
• 2 Output shaft
  222
• 2.1 Dismantling and assembling output shaft
  222
• Final drive - differential
  233
• 1 Renewing flange shaft oil seals with gearbox installed
  233
• 1.1 Renewing oil seal for left flange shaft
  233
• 1.2 Renewing seal for right flange shaft
  235
• 2 Differential
  238
• 2.1 Dismantling and assembling differential
  238
• 2.2 Adjusting differential
  246