Automatic gearbox 096

Kapitelübersicht

• Technical data
  1
• 1 Gearbox identification
  1
• 1.1 Identification codes, engine allocation, ratios, equipment
  1
• 2 Capacities
  7
• 2.1 Planetary gearbox
  7
• 3 Repair instructions
  8
• 3.1 Special tools
  8
• 3.2 Gearbox
  8
• Self-diagnosis, electrical checks
  10
• 1 Self-diagnosis function
  10
• 1.1 Functions of gearbox control unit
  10
• 1.2 Technical data of self-diagnosis
  11
• 1.3 Self-diagnosis guide
  11
• 2 Electrical and electronic components and their locations
  13
• 3 Performing self-diagnosis
  19
• 3.1 Connecting fault reader V.A.G 1551 and selecting functions
  19
• 3.2 Overview of selectable functions
  21
• 3.3 Read fault memory
  22
• 3.4 Fault table
  22
• 3.5 Clear fault memory
  28
• 3.6 Initiating basic setting
  29
• 3.7 Read measured value block
  30
• 3.8 Test table
  31
• 4 Gearbox: Electrical check
  42
• 4.1 Test conditions
  42
• 4.2 Electrical check of 38-pin connectors
  42
• 4.3 Test table
  45
• 4.4 Electrical check of 68-pin connectors
  54
• 4.5 Test table
  57
• Torque converter
  65
• 1 Torque converter
  65
• 1.1 Identification of torque converter
  65
• 1.2 Draining torque converter
  65
• 1.3 Removing and installing torque converter oil seal
  66
• Controls, housing
  67
• 1 Repairing selector mechanism
  67
• 1.1 Checking selector mechanism
  67
• 1.2 Checking and adjusting selector lever cable
  67
• 1.4 Dismantling and assembling shift mechanism
  68
• 1.8 Adjusting locking cable (vehicles with ignition key withdrawal lock)
  81
• 2 Checking gearbox
  83
• 3 Removing and installing gearbox
  84
• 4 Checking ATF level and topping up
  89
• 4.1 Checking ATF level
  89
• 4.2 Topping up ATF
  89
• 5 Gearbox with selector elements ► 12.92
  90
• 5.1 Positions of selector elements in gearboxes through 12.92
  91
• 5.2 Gearbox with selector elements 01.93 ►
  92
• 5.3 Positions of selector elements in gearboxes from 01.93
  93
• 6 Dismantling and assembling gearbox
  94
• 6.1 Removing and installing ATF cooler and ATF filler tube
  94
• 6.2 Overview - dismantling and assembling planetary gearbox
  95
• 6.3 I - Removing and installing ATF pump to support tube
  95
• 6.4 II - Removing and installing reverse clutch -K2- to small sun gear
  97
• 6.5 III - Removing and installing freewheel and reverse gear brake -B1-
  98
• 6.6 IV - Planet carrier and gearbox housing with input gear and cover
  99
• 6.7 Dismantling and assembling planetary gearbox
  101
• 6.8 Overview - all planetary gearbox adjustments
  110
• 6.9 Adjusting planet carrier
  111
• 6.10 Adjusting reverse gear brake -B1-
  114
• 6.11 Adjusting clutch play between -K1- and -K2-
  117
• 6.12 Adjusting 2nd and 4th gear brake -B2-
  119
• Gears, control
  123
• 1 Dismantling and assembling ATF pump
  123
• 2 Dismantling and assembling freewheel with -B1- piston
  125
• 3.2 Dismantling and assembling reverse gear clutch -K2-
  133
• 4.2 Removing and installing valve body
  139
• 4.3 Removing and installing gearbox oil temperature sender G93
  142
• 4.4 Dismantling and assembling parking lock
  143
• Final drive - differential
  147
• 1 Checking gear oil in final drive
  147
• 1.1 Removing and installing drive flange seal
  147
• 1.2 Dismantling and assembling final drive
  148
• 1.3 Removing and installing input gear
  149
• 1.4 Removing and installing pinion shaft
  152
• 1.5 Removing and installing differential
  156
• 1.6 Dismantling and assembling differential
  160
• 1.7 Adjusting final drive
  163
• 1.8 Adjusting pinion shaft
  164
• 1.9 Adjusting input gear
  166
• 1.10 Adjusting differential
  168