Automatic gearbox 01M - from 01.95

Kapitelübersicht

• Technical data
  1
• 1 Identification of gearbox
  1
• 1.1 Identification of gearbox
  1
• 2 Information on "Automatic gearbox 01M"
  2
• 2.1 Information on "Automatic gearbox 01M"
  2
• 3 Code letters, gearbox allocation, ratios, equipment
  2
• 3.1 Code letters, gearbox allocation, ratios, equipment
  2
• 4 Capacities
  9
• 4.1 Capacities
  9
• 5 Repair instructions
  10
• 5.1 Repair instructions
  10
• Torque converter
  13
• 1 Torque converter
  13
• 1.1 Torque converter
  13
• 1.2 Identification of torque converter
  13
• 1.3 Torque converter allocation
  14
• 1.4 Removing and installing torque converter oil seal
  16
• 1.5 Draining torque converter
  17
• Controls, Housing
  19
• 1 Servicing shift mechanism
  19
• 1.1 Servicing shift mechanism
  19
• 1.2 Checking shift mechanism
  19
• 1.3 Checking and adjusting selector lever cable
  19
• 1.4 Checking ignition key removal lock (vehicles with ignition key removal lock)
  20
• 1.5 Dismantling and assembling selector mechanism
  20
• 1.7 Dismantling and assembling selector lever (vehicles with ignition key removal lock)
  37
• 1.8 Removing and installing locking cable (vehicles with ignition key removal lock)
  43
• 1.9 Adjusting locking cable (vehicles with ignition key removal lock)
  46
• 2 Checking gearbox
  46
• 2.1 Checking gearbox
  46
• 2.2 Checking shift points
  47
• 2.3 Checking stall speed
  47
• 2.4 Measuring main pressure
  47
• 2.5 Fault finding table for "4-speed automatic gearbox"
  47
• 3 Removing and installing gearbox
  47
• 3.1 Removing and installing gearbox
  47
• 3.2 Removing and installing starter bush
  53
• 4 Checking and topping up ATF level
  55
• 4.1 Checking and topping up ATF level
  55
• 4.2 Checking ATF level
  56
• 4.3 Topping up ATF
  58
• 4.4 Renewing ATF
  59
• 5 Gearbox with selector elements
  60
• 5.1 Gearbox with selector elements
  60
• 5.2 Position of selector elements
  61
• 6 Dismantling and assembling gearbox
  63
• 6.1 Dismantling and assembling gearbox
  63
• 6.2 Removing and installing ATF cooler and ATF filler tube
  63
• 6.3 Dismantling and assembling planetary gearbox -Overview-
  65
• 6.4 I - Removing and installing ATF pump to supporting tube
  66
• 6.5 II - Removing and installing reverse gear clutch -K2- to large sun wheel
  70
• 6.6 III - Removing and installing freewheel and reverse gear brake -B1-
  73
• 6.7 IV - Planet carrier and gearbox housing with input gear and cover
  75
• 6.8 Dismantling and assembling planetary gearbox
  77
• 6.9 Overview of all planetary gearbox adjustments
  94
• 6.10 Adjusting planet carrier
  95
• 6.11 Adjusting reverse gear brake -B1-
  101
• 6.12 Adjusting clutch play between -K1- and -K2-
  106
• 6.13 Adjusting 2nd and 4th gear brake -B2-
  111
• Gears, Hydraulic controls
  124
• 1 Dismantling and assembling ATF pump
  124
• 1.1 Dismantling and assembling ATF pump
  124
• 2 Dismantling and assembling freewheel with -B1- piston
  127
• 2.1 Dismantling and assembling freewheel with -B1- piston
  127
• 3 Dismantling and assembling 1st to 3rd gear clutch -K1-
  129
• 3.1 Dismantling and assembling 1st to 3rd gear clutch -K1-
  129
• 4 Dismantling and assembling reverse gear clutch -K2-
  134
• 4.1 Dismantling and assembling reverse gear clutch -K2-
  134
• 5 Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
  137
• 5.1 Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
  137
• 6 Removing and installing valve chest
  141
• 6.1 Removing and installing valve chest
  141
• 7 Dismantling and assembling parking lock
  150
• 7.1 Dismantling and assembling parking lock
  150
• Final drive, Differential
  157
• 1 Checking oil in final drive
  157
• 1.1 Checking oil in final drive
  157
• 2 Removing and installing oil seal for drive flange
  157
• 2.1 Removing and installing oil seal for drive flange
  157
• 3 Dismantling and assembling final drive
  160
• 3.1 Dismantling and assembling final drive
  160
• 3.2 Repair overview of final drive
  160
• 3.3 Removing and installing input gear
  162
• 3.4 Removing and installing drive pinion
  166
• 3.5 Removing and installing differential
  173
• 3.6 Dismantling and assembling differential
  181
• 4 Adjusting final drive
  187
• 4.1 Adjusting final drive
  187
• 4.2 Overview of adjustments
  187
• 4.3 Adjustments to be completed after replacing individual components
  188
• 4.4 Adjusting drive pinion
  189
• 4.5 Adjusting input gear
  191
• 4.6 Adjusting differential
  192