8-cylinder injection engine

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Engine data
  1
• Removing and installing engine
  2
• 1 Removing and installing engine
  2
• 1.1 Removing engine
  3
• Crankshaft group
  14
• 1 Dismantling and assembling engine
  14
• 1.1 Assembly overview - part I, toothed belt drive
  15
• 1.2 Assembly overview - part II, cylinder block
  18
• 1.3 Removing and installing poly V-belt
  19
• 1.4 Checking alignment of poly V-belt
  20
• 2 Removing and installing sealing flange and drive plate
  22
• 2.1 Assembly overview
  22
• 2.2 Removing and installing drive plate
  23
• 2.3 Removing and installing sealing flange at drive plate end
  25
• 2.4 Renewing crankshaft oil seal, vibration damper end
  27
• Cylinder head, valve gear
  29
• 1 Cylinder head
  29
• 1.1 Assembly overview
  29
• 1.2 Removing and installing right cylinder head cover
  31
• 1.3 Removing and installing left cylinder head cover
  33
• 1.4 Removing, installing and tensioning toothed belt
  35
• 1.5 Removing and installing left cylinder head
  41
• 1.6 Removing and installing right cylinder head
  45
• 1.7 Checking compression
  49
• 2 Repairing valve gear
  51
• 2.1 Camshafts, checking axial clearance
  54
• 2.2 Renewing camshaft oil seals
  55
• 2.3 Renewing Hall sender seals
  56
• 2.4 Removing and installing camshafts and variable camshaft timing adjusters
  57
• 2.5 Removing and installing roller rocker finger
  63
• 2.6 Renewing valve stem seals
  63
• 2.7 Checking valve guides
  66
• 2.8 Reworking valve seats
  67
• Lubrication
  69
• 1 Removing and installing parts of lubrication system
  69
• 1.1 Engine oil
  69
• 1.2 Oil capacities:
  69
• 1.3 Dismantling and assembling oil filter housing
  70
• 1.4 Removing and installing oil sump
  71
• 1.5 Checking oil pressure and oil pressure switch
  76
• Cooling
  78
• 1 Removing and installing parts of cooling system
  78
• 1.1 Assembly overview - radiator
  78
• 1.2 Assembly overview - radiator fan
  80
• 1.3 Removing and installing fan support with fan
  80
• 1.4 Assembly overview - parts of cooling system, engine side, front
  81
• 1.5 Assembly overview - parts of cooling system, engine side, rear
  82
• 1.6 Assembly overview - parts of cooling system, body side
  84
• 1.7 Coolant hose schematic diagram
  85
• 1.8 Checking water pump V36
  86
• 1.9 Draining and filling coolant
  87
• 1.10 Removing and installing radiator
  90
• 1.11 Removing and installing coolant pump and thermostat
  91
• 1.12 Checking cooling system for leaks
  92
• Fuel supply system
  94
• 1 Parts of fuel supply system
  94
• 1.1 Assembly overview - fuel tank with attachments
  94
• 1.2 Assembly overview - fuel filter
  96
• 1.3 Renewing fuel filter
  97
• 1.4 Schematic diagram of fuel lines and components in fuel tank
  98
• 1.5 Safety precautions when working on fuel supply system
  100
• 1.6 Rules for cleanliness
  100
• 1.7 Emptying fuel tank
  101
• 1.9 Removing and installing fuel tank with attached components
  104
• 1.10 Checking fuel pumps
  108
• 1.11 Checking delivery rate of pumps
  109
• 1.12 Checking non-return valve of right pump
  112
• 1.13 Checking non-return valve of left pump
  114
• 2 Electronic power control (EPC)
  116
• 3 Activated charcoal filter system
  118
• 3.1 Assembly overview - activated charcoal filter system
  118
• 3.2 Checking fuel system for leaks
  119
• 4 Activated charcoal filter system (vehicles for USA and Canada)
  123
• 4.1 Assembly overview - activated charcoal filter system
  124
• 4.2 Checking fuel system for leaks
  125
• Mixture preparation - injection
  132
• 1 Repairing injection system
  132
• 1.1 Assembly overview - intake manifold
  132
• 1.2 Removing and installing intake manifold
  133
• 1.3 Assembly overview - fuel rail
  136
• 1.4 Removing and installing injectors
  137
• 1.5 Assembly overview - air filter
  139
• 1.6 Assembly overview - vacuum hose assembly on intake manifold
  140
• 1.7 Safety precautions
  142
• 1.8 Rules for cleanliness
  142
• 1.9 Technical data
  142
• 2 Checking components
  144
• 2.1 Checking injectors
  144
• 2.2 Checking fuel pressure regulator and holding pressure
  147
• 3 Engine control unit
  150
• 3.1 Removing and installing engine control unit
  150
• 3.2 Reading and erasing engine control unit fault memory
  150
• Exhaust system
  152
• 1 Removing and installing parts of exhaust system
  152
• 1.1 Assembly overview - exhaust manifold with starter catalytic converters and attachments
  152
• 1.2 Removing and installing Lambda probes
  154
• 1.3 Assembly overview - silencers with mountings
  157
• 2 Secondary air system
  160
• 2.1 Assembly overview - removing and installing parts of secondary air system
  160
• Ignition system
  162
• 1 Repairing ignition system
  162
• 1.1 Assembly overview - parts of ignition system
  162
• 1.2 Safety precautions
  163
• 1.3 Removing and installing ignition coils with output stage
  163
• 1.4 Test data, spark plugs
  165