6-speed automatic gearbox 09M

Kapitelübersicht

• Technical data
  1
• 1 Repair notes
  1
• 1.1 General repair instructions
  1
• 1.2 Tools
  1
• 1.3 Gearbox
  1
• 1.4 ATF
  2
• 1.5 Automatic gearbox control unit J217 with fuzzy logic
  3
• 1.6 Control units in vehicle
  3
• 1.7 Gaskets and seals
  3
• 1.8 Nuts and bolts
  4
• 1.9 Electrical components
  4
• 2 Identification of gearbox
  5
• 3 Bevel box identification
  6
• 4 Identification codes, assembly allocation - Passat
  7
• 4.1 Identification codes, assembly allocation - Cars with front-wheel drive
  7
• 4.2 Identification codes, assembly allocation - Cars with all-wheel drive
  7
• 5 Identification codes, assembly allocation - Passat CC and CC
  8
• 5.1 Identification codes, assembly allocation - Cars with front-wheel drive
  8
• 5.2 Identification codes, assembly allocation - Cars with all-wheel drive
  8
• 6 Identification codes, assembly allocation - Tiguan
  9
• 6.1 Identification codes, assembly allocation - Cars with front-wheel drive
  9
• 6.2 Identification codes, assembly allocation - Cars with all-wheel drive
  9
• 7 Capacities
  10
• 7.1 6-speed automatic gearbox 09M, front-wheel drive
  10
• 7.2 6-speed automatic gearbox 09M, all-wheel drive
  10
• 7.3 Guided fault-finding, vehicle self-diagnosis and test instruments
  10
• Torque converter
  11
• 1 Torque converter
  11
• 1.1 Identification of torque converter
  11
• 1.2 Draining torque converter
  11
• 1.3 Removing and installing torque converter oil seal
  11
• 1.4 Installing torque converter
  12
• Controls, housing
  14
• 1 Connecting vehicle diagnostic tester and selecting functions
  14
• 3 Electrical and electronic components and their locations - Tiguan
  19
• 4 Removing, installing and adjusting multifunction switch F125
  23
• 4.1 Removing multifunction switch F125
  23
• 4.2 Installing multifunction switch F125
  24
• 4.3 Adjusting multifunction switch F125
  25
• 5 Emergency release of selector lever
  27
• 6 Removing and installing selector lever handle
  28
• 6.1 Moving push button in the handle to installation position
  30
• 7 Selector mechanism, Passat, Passat CC, CC and Tiguan to week 44/09
  33
• 7.1 Overview - selector mechanism
  33
• 7.2 Removing and installing selector mechanism with selector lever
  34
• 7.3 Removing and installing gear selector cable
  34
• 7.4 Checking selector lever cable
  42
• 7.5 Adjusting selector lever cable
  42
• 7.6 Checking selector mechanism
  43
• 8 Selector mechanism for Tiguan from week 45/09
  45
• 8.1 Overview - selector mechanism
  45
• 8.2 Removing and installing selector mechanism with selector housing
  46
• 8.3 Removing and installing selector mechanism without selector housing
  48
• 9 Removing and installing gearbox - Passat
  50
• 9.1 Removing and installing gearbox - vehicles with front-wheel drive
  50
• 9.2 Removing gearbox - vehicles with 3.6 l - 206 kW engine
  50
• 9.3 Installing gearbox - vehicles with 3.6 l - 206 kW engine
  58
• 9.4 Removing and installing gearbox - vehicles with all-wheel drive
  59
• 9.5 Removing gearbox - vehicles with 3.6 l - 206 kW engine
  59
• 9.6 Installing gearbox - vehicles with 3.6 l - 206 kW engine
  66
• 10 Removing and installing gearbox - Passat CC and CC
  69
• 10.1 Removing and installing gearbox - vehicles with front-wheel drive
  69
• 10.2 Removing gearbox - vehicles with 3.6 l - 206 kW engine
  69
• 10.3 Installing gearbox - vehicles with 3.6 l - 206 kW engine
  77
• 10.4 Removing and installing gearbox - vehicles with all-wheel drive
  78
• 10.5 Removing gearbox - vehicles with 3.6 l - 206 kW engine
  78
• 10.6 Installing gearbox - vehicles with 3.6 l - 206 kW engine
  84
• 11 Removing and installing gearbox - Tiguan
  87
• 11.1 Removing and installing gearbox - vehicles with front-wheel drive
  87
• 11.2 Removing gearbox - vehicles with 2.0 l - 147 kW TSFI engine
  87
• 11.3 Installing gearbox - vehicles with 2.0 l - 147 kW TSFI engine
  94
• 11.4 Removing and installing gearbox - vehicles with all-wheel drive
  96
• 11.5 Removing gearbox - vehicles with 2.0 l - 125/132/147 kW TSFI engine
  105
• 11.6 Installing gearbox - vehicles with 2.0 l - 125/132/147 kW TSFI engine
  112
• 12 Transporting gearbox
  115
• 13 Assembly overview - ATF cooler - Passat
  116
• 13.1 Assembly overview for vehicles with 3.6 l 206 kW engine
  116
• 14 Assembly overview - ATF cooler - Tiguan
  118
• 14.1 Removing and installing ATF cooler
  119
• 14.2 Renew “seal set for quick-release connection”
  122
• 15 Checking and topping up ATF level
  125
• 15.1 Check ATF level
  127
• 15.2 Topping up ATF
  128
• 15.3 Draining and filling ATF
  129
• Gears, control
  131
• 1 Renewing oil seal for selector shaft
  131
• 2 Removing and installing oil sump
  132
• 2.1 Removing
  132
• 2.2 Installing
  133
• 3 Removing and installing ATF strainer
  135
• 3.1 Removing
  135
• 3.2 Installing
  135
• 4 Removing and installing valve body
  136
• 4.1 Overview - valve chest
  136
• 4.2 Removing valve body
  138
• 4.3 Installing valve body
  141
• 4.4 Specified torques
  145
• 5 Removing and installing wiring harness for solenoid valves and senders
  146
• 5.1 Removing
  146
• 5.2 Installing
  146
• 5.3 Removing and installing gearbox input speed sender G182
  146
• 5.4 Removing and installing gearbox output speed sender G195
  147
• Final drive - front differential
  149
• 1 Renewing flange shaft oil seals
  149
• 1.1 Renewing left oil seal - front and all-wheel drive vehicles
  149
• 1.2 Renewing right oil seal - front-wheel drive vehicles
  151
• 1.3 Renewing right oil seal - all-wheel drive vehicles
  152
• Final drive - differential
  155
• 1 Removing and installing bevel box - Passat, Passat CC and CC
  155
• 1.1 Removing and installing bevel box - vehicles with 3.6 l - 206 kW engine
  155
• 2 Removing and installing bevel box - Tiguan
  165
• 2.1 Removing and installing bevel box - vehicles with 2.0 l - 103 kW TDI engine
  165
• 3 Repairing bevel box
  185
• 3.1 Bevel box - assembly overview
  185
• 4 Renewing seals on bevel box
  187
• 4.1 Renewing seals on left (between bevel box and gearbox)
  188
• 4.2 Renewing right seal (drive shaft side)
  190
• 4.3 Renewing output flange oil seal (bevel box removed)
  192
• 4.4 Renewing needle bearing (polygon bearing) for stub shaft
  197
• 5 Checking and topping up gear oil in bevel box
  201
• 5.1 Checking gear oil in bevel box
  202
• 5.2 Topping up gear oil in bevel box
  202