4-cyl. inj. engine (5-valve without intermediate shaft), Mechanics (Mexico)

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  2
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  6
• 1.3 Notes on installing
  10
• 1.4 Tightening torques
  12
• 1.5 Front engine mounting
  13
• 1.6 Additional information and removal instructions for vehicles with air conditioner
  13
• Crankshaft group
  15
• 1 Dismantling and assembling engine
  15
• 1.1 Dismantling and assembling engine
  15
• 1.2 Removing and installing ribbed belt for air conditioner compressor
  26
• 1.3 Removing and installing ribbed belt
  27
• 2 Removing and installing sealing flanges and flywheel/drive plate
  28
• 2.1 Removing and installing sealing flanges and flywheel/drive plate
  28
• 2.2 Renewing crankshaft oil seal -belt pulley end
  31
• 2.3 Removing and installing front sealing flange
  35
• 2.4 Removing and installing drive plate
  38
• 3 Removing and installing crankshaft
  40
• 3.1 Removing and installing crankshaft
  40
• 3.2 Colour markings
  44
• 3.3 Pulling needle bearing out of crankshaft and driving in
  45
• 3.4 Crankshaft dimensions
  47
• 4 Dismantling and assembling pistons and conrods
  48
• 4.1 Dismantling and assembling pistons and conrods
  48
• 4.2 Piston and cylinder dimensions
  53
• Cylinder head, Valve gear
  54
• 1 Removing and installing cylinder head
  54
• 1.1 Removing and installing cylinder head
  54
• 1.2 Removing, installing and tensioning toothed belt
  57
• 1.3 Removing and installing cylinder head
  64
• 1.4 Checking compression pressure
  67
• 2 Servicing valve gear
  69
• 2.1 Servicing valve gear
  69
• 2.2 Reworking valve seats
  77
• 2.3 Renewing camshaft oil seal
  78
• 2.4 Checking hydraulic bucket tappets
  82
• 2.5 Removing and installing camshaft
  84
• 2.6 Checking camshaft timing adjustment
  88
• 2.7 Checking valve guides
  90
• 2.8 Replacing valve stem seals
  92
• Lubrication
  95
• 1 Removing and installing parts of the lubrication system
  95
• 1.1 Removing and installing parts of the lubrication system
  95
• 1.2 Removing and installing sump
  104
• 1.3 Checking oil pressure and oil pressure switch
  111
• Cooling system
  113
• 1 Removing and installing parts of cooling system
  113
• 1.1 Removing and installing parts of cooling system
  113
• 1.2 Parts of cooling system body side
  114
• 1.3 Parts of cooling system engine side
  118
• 1.4 Removing and installing compact bracket
  123
• 1.5 Coolant hose connection diagram
  126
• 1.6 Draining and filling cooling system
  127
• 1.7 Removing and installing radiator
  130
• 1.8 Removing and installing coolant pump
  133
• 1.9 Removing and installing viscous fan coupling
  134
• 1.10 Removing and installing viscous fan coupling bearing bush
  136
• Fuel supply system
  138
• 1 Removing and installing parts of fuel supply system
  138
• 1.1 Removing and installing parts of fuel supply system
  138
• 1.2 Removing and installing fuel tank with its attachments and fuel filter
  139
• 1.3 Safety precautions when working on the fuel supply system
  148
• 1.4 Rules for cleanliness
  148
• 1.5 Removing and installing fuel delivery unit
  149
• 1.6 Removing a installing fuel gauge sender
  153
• 1.7 Removing and installing fuel tank
  154
• 1.8 Crash fuel shut-off
  156
• 1.9 Checking fuel pump
  157
• 2 Checking electronic power control (EPC)
  164
• 2.1 Checking electronic power control (EPC)
  164
• 2.2 Function of EPC system
  165
• 2.3 Checking accelerator pedal position sender
  166
• 3 Activated charcoal filter system
  169
• 3.1 Activated charcoal filter system
  169
• 3.2 Removing and installing parts of the activated charcoal filter system
  170
• 3.3 Diagrammatic layout of activated charcoal filter system
  173
• 3.4 Checking activated charcoal filter solenoid valve 1
  175
• 3.5 Checking activated charcoal filter system
  176
• 3.6 Checking fuel system diagnosis pump
  179
• Charging
  182
• 1 Charge air system with turbocharger
  182
• 1.1 Charge air system with turbocharger
  182
• 1.2 Removing and installing turbocharger with attachments
  182
• 1.3 Removing and installing parts of charge air cooling system
  187
• 1.4 Turbocharging diagram
  190
• 1.5 Rules for cleanliness
  194
• 1.6 Safety precautions
  194
• 2 Checking charge pressure system
  194
• 2.1 Checking charge pressure system
  194
• 2.2 Checking charge pressure regulation
  194
• 2.3 Checking charge pressure limitation solenoid valve
  196
• 2.4 Checking pressure unit for charge pressure regulating valve
  196
• 2.5 Checking overrun shut-off valve
  198
• 2.6 Checking charge pressure sender
  199
• 2.7 Checking turbocharger divert air valve
  202
• Exhaust system
  203
• 1 Removing and installing parts of exhaust system
  203
• 1.1 Removing and installing parts of exhaust system
  203
• 1.2 Checking catalyst
  209
• 2 Secondary air system
  211
• 2.1 Secondary air system
  211
• 2.2 Function
  211
• 2.3 Removing and installing parts of the secondary air system
  212
• 2.4 Checking combi-valve
  216
• 2.5 Checking secondary air pump motor
  217
• 2.6 Checking secondary air inlet valve
  219