4-cyl. Diesel engine, Mechanics

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  2
• 1 Removing and installing engine
  2
• 1.1 Removing and installing engine
  2
• 1.2 Notes on removing
  2
• 1.3 Securing engine to support clamp
  4
• 1.4 Notes on installing
  5
• 1.5 Tightening torques
  6
• 1.6 Assembly mountings
  7
• 1.7 Additional information and removal instructions for vehicles with air conditioner
  8
• Crankshaft group
  9
• 1 Dismantling and assembling engine
  9
• 1.1 Dismantling and assembling engine
  9
• 1.2 Removing and installing ribbed belt
  23
• 1.3 Removing and installing toothed belt
  25
• 1.4 Checking semi-automatic toothed belt tensioning roller
  30
• 1.5 Removing injection pump sprocket
  30
• 2 Removing and installing sealing flanges and flywheel/drive plate
  31
• 2.1 Removing and installing sealing flanges and flywheel/drive plate
  31
• 2.2 Renewing crankshaft oil seal - pulley end -
  33
• 2.3 Removing and installing drive plate
  35
• 3 Removing and installing crankshaft
  38
• 3.1 Removing and installing crankshaft
  38
• 3.2 Crankshaft dimensions
  41
• 4 Dismantling and assembling pistons and conrods
  42
• 4.1 Dismantling and assembling pistons and conrods
  42
• 4.2 Checking piston projection at TDC
  49
• 4.3 Piston and cylinder dimensions
  50
• Cylinder head, Valve gear
  51
• 1 Removing and installing cylinder head
  51
• 1.1 Removing and installing cylinder head
  51
• 1.2 Removing and installing cylinder head
  56
• 1.3 Checking compressions
  58
• 2 Servicing valve gear
  59
• 2.1 Servicing valve gear
  59
• 2.2 Reworking valve seats
  64
• 2.3 Checking valve guides
  66
• 2.4 Renewing valve guides
  67
• 2.5 Renewing valve stem seals
  67
• 2.6 Removing and installing camshaft
  69
• 2.7 Checking hydraulic bucket tappets
  70
• Lubrication
  72
• 1 Removing and installing parts of the lubrication system
  72
• 1.1 Removing and installing parts of the lubrication system
  72
• 1.2 Checking oil pressure and oil pressure switch
  83
• Cooling system
  85
• 1 Removing and installing parts of cooling system
  85
• 1.1 Removing and installing parts of cooling system
  85
• 1.2 Parts of cooling system body side
  86
• 1.3 Parts of cooling system - engine side
  89
• 1.4 Dismantling and assembling coolant pump
  92
• 1.5 Draining and filling cooling system
  93
• 1.6 Removing and installing radiator and radiator fan
  95
• Fuel supply system
  97
• 1 Removing and installing parts of fuel supply system
  97
• 1.1 Removing and installing parts of fuel supply system
  97
• 1.2 Removing and installing fuel tank with its attachments
  98
• 1.3 Safety precautions when working on the fuel supply system
  102
• 1.4 Rules for cleanliness
  102
• Charging
  104
• 1 Charge air system with turbocharger
  104
• 1.1 Charge air system with turbocharger
  104
• 1.2 Safety precautions
  104
• 1.3 Rules for cleanliness
  104
• 1.4 Removing and installing turbocharger with attachments
  104
• 1.5 Removing and installing parts of charge air cooling system
  114
• 1.6 Turbocharger hose/pipe connections
  116
• 1.7 Removing and installing turbocharger
  118
• 1.8 Checking turbocharger
  121
• 1.9 Checking pressure unit for charge pressure regulating valve
  123
• 1.10 Removing and installing pressure unit for charge pressure regulating valve
  123
• Exhaust system
  125
• 1 Removing and installing parts of exhaust system
  125
• 1.1 Removing and installing parts of exhaust system
  125
• 2 Exhaust gas recirculation system
  128
• 2.1 Exhaust gas recirculation system
  128
• 2.2 Removing and installing parts of exhaust gas recirculation system
  128
• 2.3 Checking exhaust gas recirculation valve (mechanical)
  132