Technical data
11 Technical data
11.1 Technical data
11.2 Engine number
11.3 Engine data
1Removing and installing engine
31 Removing and installing engine
31.1 Removing and installing engine
31.2 Notes on removing
31.3 Notes on installing
41.4 Tightening torques
51.5 Assembly mountings
51.6 Aligning engine and gearbox
61.7 Renewing engine carrier rubber mounting
71.8 Additional information and removal instructions for vehicles with air conditioner
7Crankshaft group
91 Dismantling and assembling engine
91.1 Dismantling and assembling engine
91.2 Removing and installing ribbed belt
241.3 Removing and installing toothed belt
252 Removing and installing sealing flange and flywheel/drive plate
292.1 Removing and installing sealing flange and flywheel/drive plate
292.2 Renewing crankshaft oil seal - pulley end -
322.3 Removing and installing drive plate
332.4 Subsequent marking of ignition timing notch
353 Removing and installing crankshaft
363.1 Removing and installing crankshaft
363.2 Crankshaft dimensions
384 Dismantling and assembling pistons and conrods
394.1 Dismantling and assembling pistons and conrods
394.2 Piston and cylinder dimensions
45Cylinder head, Valve gear
461 Removing and installing cylinder head
461.1 Removing and installing cylinder head
461.2 Removing and installing cylinder head
501.3 Checking compressions
512 Servicing valve gear
522.1 Servicing valve gear
522.2 Reworking valve seats
582.3 Removing and installing camshaft oil seal
602.4 Removing and installing camshaft
612.5 Checking hydraulic bucket tappets
632.6 Checking valve guides
632.7 Renewing valve guides
642.8 Renewing valve stem seals
64Lubrication
661 Removing and installing parts of the lubrication system
661.1 Removing and installing parts of the lubrication system
661.2 Checking oil pressure and oil pressure switch
73Cooling system
751 Removing and installing parts of cooling system
751.1 Removing and installing parts of cooling system
751.2 Parts of cooling system body side
761.3 Parts of cooling system - engine side
791.4 Dismantling and assembling coolant pump
831.5 Draining and filling cooling system
851.6 Checking radiator fan run-on
86Fuel supply system
881 Removing and installing parts of fuel supply system
881.1 Removing and installing parts of fuel supply system
881.2 Removing and installing fuel tank with attachments >09.89
891.3 Removing and installing, dismantling and assembling pump reservoir >09.89
931.4 Removing and installing fuel tank with attachments and fuel filter 10.89 >
961.5 Servicing fuel delivery unit 10.89...07.91
1011.6 Safety precautions when working on the fuel supply system
1051.7 Rules for cleanliness
1052 Servicing fuel supply system
1062.1 Servicing fuel supply system
1062.2 Adjusting throttle cable
1062.3 Removing and installing fuel delivery unit 10.89 >
1072.4 Dismantling and assembling fuel delivery unit 10.89...07.91
1082.5 Checking fuel pump(s)
1092.6 Checking fuel pump run-on
1132.7 Removing and installing parts of the activated charcoal filter system
1152.8 Checking activated charcoal filter shut-off valve
116Charging
1171 Charge air system with G-charger
1171.1 Charge air system with G-charger
1171.2 Removing and installing parts of the charge air system
1171.3 Checking charge air system for leaks
1241.4 Checking boost pressure
128Exhaust system
1301 Removing and installing parts of exhaust system
1301.1 Removing and installing parts of exhaust system
130