4-Cyl. injection engine (2 valve), Mechanics

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  3
• 1.3 Notes on installing
  5
• 1.4 Tightening torques
  6
• 1.5 Assembly mountings
  6
• 1.6 Aligning engine and gearbox
  7
• 1.7 Renewing engine carrier rubber mounting
  8
• 1.8 Additional information and removal instructions for vehicles with air conditioner
  8
• Crankshaft group
  9
• 1 Dismantling and assembling engine
  9
• 1.1 Dismantling and assembling engine
  9
• 1.2 Removing and installing ribbed belt
  20
• 1.3 Removing and installing toothed belt
  22
• 2 Removing and installing sealing flange and flywheel/drive plate
  25
• 2.1 Removing and installing sealing flange and flywheel/drive plate
  25
• 2.2 Renewing crankshaft oil seal - pulley end -
  28
• 2.3 Removing and installing drive plate
  29
• 3 Removing and installing crankshaft
  32
• 3.1 Removing and installing crankshaft
  32
• 3.2 Crankshaft dimensions
  34
• 4 Dismantling and assembling pistons and conrods
  35
• 4.1 Dismantling and assembling pistons and conrods
  35
• 4.2 Piston and cylinder dimensions
  41
• Cylinder head, Valve gear
  42
• 1 Removing and installing cylinder head
  42
• 1.1 Removing and installing cylinder head
  42
• 1.2 Removing and installing cylinder head
  46
• 1.3 Checking compressions
  47
• 2 Servicing valve gear
  48
• 2.1 Servicing valve gear
  48
• 2.2 Reworking valve seats
  55
• 2.3 Removing and installing camshaft oil seal
  57
• 2.4 Removing and installing camshaft
  58
• 2.5 Checking hydraulic bucket tappets
  59
• 2.6 Checking valve guides
  60
• 2.7 Renewing valve guides
  60
• 2.8 Renewing valve stem seals
  61
• Lubrication
  63
• 1 Removing and installing parts of the lubrication system
  63
• 1.1 Removing and installing parts of the lubrication system
  63
• 1.2 Checking oil pressure and oil pressure switch
  70
• Cooling system
  72
• 1 Removing and installing parts of cooling system
  72
• 1.1 Removing and installing parts of cooling system
  72
• 1.2 Parts of cooling system body side
  73
• 1.3 Parts of cooling system - engine side
  76
• 1.4 Dismantling and assembling coolant pump
  79
• 1.5 Draining and filling cooling system
  81
• 1.6 Checking radiator fan run-on
  82
• Fuel supply system
  84
• 1 Removing and installing parts of fuel supply system
  84
• 1.1 Removing and installing parts of fuel supply system
  84
• 1.2 Removing and installing fuel tank with its attachments
  85
• 1.3 Safety precautions when working on the fuel supply system
  89
• 1.4 Rules for cleanliness
  89
• 1.5 Adjusting throttle cable
  90
• 1.6 Removing and installing fuel delivery unit
  90
• 1.7 Checking fuel pump
  91
• 1.8 Removing and installing parts of the activated charcoal filter system
  96
• Exhaust system
  98
• 1 Removing and installing parts of exhaust system
  98
• 1.1 Removing and installing parts of exhaust system
  98