3-cylinder injection engine (1.2 l engine, 2V, EA 111)

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Engine number
  1
• Removing and installing engine
  2
• 1 Removing and installing engine
  2
• 1.1 Removing
  3
• 1.2 Installing
  7
• 1.3 Specified torques
  8
• Crankshaft group
  10
• 1 Dismantling and assembling engine
  10
• 1.1 Assembly overview - belt drive
  10
• 1.2 Assembly overview - chain drive
  11
• 1.3 Removing and installing poly V-belt
  14
• 1.4 Removing and installing valve timing housing
  15
• 2 Cylinder block, seals
  20
• 2.1 Assembly overview
  20
• 2.2 Renewing crankshaft oil seal - belt pulley end
  21
• 2.3 Renewing crankshaft oil seal - flywheel end
  23
• Cylinder head, valve gear
  26
• 1 Cylinder head
  26
• 1.1 Assembly overview
  26
• 1.2 Removing and installing cylinder head
  28
• 1.3 Checking valve timing
  31
• 1.4 Removing and installing timing chain and drive chain for oil pump
  32
• 1.5 Adjusting valve timing
  34
• 1.6 Checking compression
  37
• 2 Valve gear
  40
• 2.1 Assembly overview
  40
• 2.2 Checking camshaft axial clearance
  42
• 2.3 Reworking valve seats
  42
• 2.4 Checking valve guides
  44
• 2.5 Renewing valve stem seals
  44
• Lubrication
  48
• 1 Parts of lubrication system
  48
• 1.1 Engine oil
  48
• 1.2 Assembly overview
  48
• 1.3 Assembly overview - oil filter
  51
• 1.4 Removing and installing oil filter element
  51
• 1.5 Removing and installing oil sump
  52
• 1.6 Checking oil pressure and oil pressure switch
  53
• Cooling
  55
• 1 Parts of cooling system
  55
• 1.1 Assembly overview - parts of cooling system, body side
  55
• 1.2 Assembly overview - parts of cooling system, engine side
  57
• 1.3 Coolant hose schematic diagram
  58
• 1.4 Draining and filling coolant
  59
• 1.5 Removing and installing radiator
  61
• 1.6 Removing and installing coolant pump
  63
• Fuel supply system
  65
• 1 Parts of fuel supply system
  65
• 1.1 Assembly overview - fuel tank with attachments
  65
• 1.2 Safety precautions when working on fuel supply system
  68
• 1.3 Rules for cleanliness
  68
• 1.4 Removing and installing fuel delivery unit
  69
• 1.5 Removing and installing fuel gauge sender G
  70
• 1.6 Removing and installing fuel tank
  71
• 1.7 Crash fuel shut-off
  73
• 1.8 Checking fuel pump
  73
• 1.9 Bleeding fuel system
  81
• 2 Activated charcoal filter system
  84
• 2.1 Assembly overview
  84
• 2.2 Checking fuel tank breather
  84
• 3 Electronic power control (EPC)
  86
• 3.1 Assembly overview
  86
• Mixture preparation - injection
  87
• 1 Injection system
  87
• 1.1 Assembly overview - parts of injection system
  87
• 1.2 Assembly overview - intake manifold
  90
• 1.3 Assembly overview - fuel rail with injectors
  91
• 1.4 Assembly overview - air filter
  91
• 1.5 Removing and installing air filter
  92
• 1.6 Cleaning throttle valve module J338
  93
• 1.7 Checking injectors
  94
• 1.8 Check non-return valve for crankcase breather
  97
• 1.9 Safety precautions
  99
• 1.10 Rules for cleanliness
  100
• 1.11 Technical data
  100
• 2 Engine control unit J623
  101
• 2.1 Removing and installing engine control unit J623
  101
• 2.2 Removing and installing anti-theft engine control unit J623
  101
• Exhaust system
  103
• 1 Parts of the exhaust system
  103
• 1.1 Assembly overview - front exhaust system with attachments
  103
• 1.2 Assembly overview - silencers with mountings
  105
• Ignition system
  106
• 1 Ignition system
  106
• 1.1 Assembly overview - parts of ignition system
  106
• 1.2 Removing and installing ignition coils with output stage
  107
• 1.3 Safety precautions
  108
• 1.4 Test data, spark plugs
  109