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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Passat/Passat Variant

Original Volkswagen repair manual


37,52 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

23.682 KB

534 Sites

Detailed technical data

Immediately readable

This repair manual contains: Front axle, Subframe, Suspension strut, upper suspension link, Wheel bearing, Drive shaft, Electronically controlled damping system, Vehicle level sender, Vibration due to wheels/tyres - causes and rectification and Adaptive Cruise Control (ACC). Show more
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Repair manual Passat/Passat Variant Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Evaluating accident vehicles
    1
  • 1.1 Check list for evaluating running gear on accident vehicles
    1
  • 2 General information
    3
  • 2.1 Tyre types
    3
  • 3 Repair instructions
    4
  • 3.1 General repair instructions
    4
  • 3.2 Steering rack
    4
  • 3.3 Gaskets and seals
    4
  • 3.4 Nuts and bolts
    5
  • 3.5 Electrical components
    5
  • 3.6 Raising suspension to unladen position (vehicles with coil springs)
    6
  • Front suspension
    15
  • 1 Front axle
    15
  • 1.1 Overview - front axle
    15
  • 2 Subframe
    17
  • 2.1 Assembly overview – subframe
    17
  • 2.2 Assembly overview - anti-roll bar
    20
  • 2.3 Removing and installing subframe without steering rack
    20
  • 2.4 Removing and installing subframe with steering rack
    25
  • 2.5 Repairing subframe
    32
  • 2.6 Removing and installing anti-roll bar
    47
  • 2.7 Repairing thread in longitudinal member
    54
  • 2.8 Fixing subframe in position
    54
  • 2.9 Lowering subframe
    56
  • 3 Suspension strut, upper suspension link
    62
  • 3.1 Assembly overview - suspension strut, upper suspension link
    62
  • 3.2 Removing and installing suspension strut
    66
  • 3.3 Repairing suspension strut
    84
  • 4 Lower suspension link, swivel joint
    88
  • 4.1 Assembly overview - lower suspension link, swivel joint
    88
  • 4.2 Removing and installing lower suspension link
    90
  • 4.3 Renewing mounting bracket with suspension link bush
    100
  • 4.4 Checking swivel joint
    103
  • 4.5 Removing and installing swivel joint
    103
  • 4.6 Renewing bonded rubber bush for lower suspension link
    108
  • 5 Wheel bearing
    112
  • 5.1 Assembly overview – wheel bearing assembly
    112
  • 5.2 Removing and installing wheel bearing housing
    114
  • 5.3 Removing and installing wheel bearing unit
    120
  • 6 Drive shaft
    123
  • 6.1 Overview - drive shaft
    123
  • 6.2 Assembly overview - drive shaft
    124
  • 6.3 Removing and installing drive shaft
    131
  • 6.4 Loosening and tightening threaded connections of drive shaft
    140
  • 6.5 Removing and installing drive shaft heat shield
    144
  • 6.6 Dismantling and assembling drive shaft
    146
  • 6.7 Checking outer constant velocity joint
    165
  • 6.8 Checking inner constant velocity joint
    166
  • Rear suspension
    169
  • 1 Rear axle
    169
  • 1.1 Overview – rear axle
    169
  • 1.2 Lowering rear axle
    173
  • 1.3 Removing and installing rear axle
    180
  • 1.4 Removing and installing shield for rear axle
    192
  • 2 Subframe
    195
  • 2.1 Assembly overview – subframe
    195
  • 2.2 Assembly overview - add-on parts for subframe
    196
  • 2.3 Fixing subframe in position
    197
  • 2.4 Repairing subframe
    201
  • 3 Anti-roll bar
    239
  • 3.1 Assembly overview - anti-roll bar
    239
  • 3.2 Removing and installing anti-roll bar
    240
  • 4 Suspension link, track rod
    246
  • 4.1 Assembly overview - transverse link
    246
  • 4.2 Removing and installing upper transverse link
    252
  • 4.3 Removing and installing lower transverse link
    257
  • 4.4 Removing and installing track rod
    262
  • 5 Suspension strut, shock absorber, spring
    270
  • 5.1 Assembly overview - suspension strut, shock absorber, spring
    270
  • 5.2 Removing and installing shock absorber
    278
  • 5.3 Repairing shock absorber
    289
  • 5.4 Removing and installing spring
    297
  • 6 Wheel bearing assembly, trailing arm
    303
  • 6.1 Assembly overview - wheel bearing, trailing arm
    303
  • 6.2 Removing and installing wheel bearing housing
    308
  • 6.3 Removing and installing wheel bearing unit
    317
  • 6.4 Renewing bonded rubber bush for wheel bearing housing
    323
  • 6.5 Removing and installing trailing arm with mounting bracket
    329
  • 6.6 Repairing trailing arm
    339
  • 7 Drive shaft
    345
  • 7.1 Assembly overview – drive shaft
    345
  • 7.2 Removing and installing drive shaft
    347
  • 7.3 Loosening and tightening threaded connections of drive shaft
    351
  • 7.4 Dismantling and assembling drive shaft
    355
  • 7.5 Checking inner constant velocity joint
    360
  • Self-levelling suspension
    363
  • 1 Electronically controlled damping system
    363
  • 1.1 Overview of fitting locations - electronically controlled damping system
    363
  • 1.2 Cable routing - front axle
    365
  • 1.3 Cable routing - rear axle
    367
  • 1.4 Removing and installing electronically controlled damping control unit
    368
  • 1.5 Re-adapting reference position (default position)
    369
  • 1.6 Removing and installing front body acceleration senders
    369
  • 1.7 Removing and installing rear body acceleration sender
    372
  • 1.8 Removing and installing bracket for body acceleration sender
    375
  • 1.9 Shock absorber damping adjustment button
    378
  • 2 Vehicle level sender
    380
  • 2.1 Assembly overview - front vehicle level senders
    380
  • 2.2 Assembly overview - rear vehicle level senders
    381
  • 2.3 Removing and installing front vehicle level senders
    385
  • 2.4 Removing and installing rear vehicle level sender
    387
  • Wheels, tyres, vehicle geometry
    392
  • 1 Wheels, tyres
    392
  • 1.1 Specified torques for wheel bolts
    392
  • 1.2 Tyres with run-flat properties
    392
  • 1.3 Pressing tyre off wheel rim
    394
  • 1.4 Removing tyre from wheel
    395
  • 1.5 Fitting tyre
    396
  • 1.6 Wheel change
    397
  • 1.7 Tyre sealant
    401
  • 1.8 Tyre sealant disposal
    402
  • 1.9 Models with breakdown set
    402
  • 2 Tyre Pressure Monitoring System
    403
  • 2.1 Overview of fitting locations - Tyre Pressure Monitoring System
    403
  • 2.2 System description - Tyre Pressure Monitoring System
    404
  • 2.3 Assembly overview - tyre pressure sensor
    407
  • 2.4 Removing and installing tyre pressure monitor control unit
    410
  • 2.5 Removing and installing bracket for tyre pressure monitor control unit
    410
  • 2.6 Removing and installing tyre pressure sensor
    411
  • 2.7 Changing tyres on vehicles with tyre pressure monitoring system
    418
  • 2.8 Removing and installing metal valve body
    422
  • 3 Wheel alignment
    425
  • 3.1 Notes for wheel alignment
    425
  • 3.2 Necessity of wheel alignment
    425
  • 3.3 Conditions for testing
    426
  • 3.4 Test preparations
    427
  • 3.5 Specifications for wheel alignment
    428
  • 3.6 Wheel alignment procedure
    431
  • 3.7 Adjusting camber at front wheels
    432
  • 3.8 Adjusting camber on rear axle
    433
  • 3.9 Adjusting toe at rear axle
    435
  • 3.10 Adjusting front axle toe
    436
  • 3.11 Vehicle data sticker
    438
  • 3.12 Steering angle sender - basic setting
    438
  • 4 Vibration due to wheels/tyres - causes and rectification
    439
  • 4.1 Causes of rough running
    439
  • 4.2 Conducting a road test before balancing wheels
    439
  • 4.3 Balancing wheel
    440
  • 4.4 Vibration control system
    443
  • 4.5 Checking radial and lateral runout of wheels and tyres
    444
  • 4.6 Checking radial and lateral run-out on wheel rim
    446
  • 4.7 Matching wheels and tyres
    447
  • 4.8 Determining flat spots on tyres
    448
  • 5 Adaptive Cruise Control (ACC)
    450
  • 5.1 Calibrating ACC
    450
  • 6 Front camera for assist systems
    457
  • 6.1 Calibrating front camera for assist systems
    457
  • Steering
    466
  • 1 Steering wheel
    466
  • 1.1 Assembly overview – steering wheel
    466
  • 1.2 Removing and installing steering wheel
    466
  • 2 Steering column
    469
  • 2.1 Assembly overview – steering column
    469
  • 2.2 Removing and installing steering column
    471
  • 2.3 Handling and transporting steering column
    488
  • 2.4 Checking steering column for damage
    490
  • 2.5 Removing and installing ESL control unit
    490
  • 3 Steering rack
    493
  • 3.1 Assembly overview – steering rack
    493
  • 3.2 Removing and installing steering rack
    497
  • 3.3 Repairing steering rack
    514
  • 3.4 Removing and installing track rod
    519
  • 3.5 Removing and installing track rod ball joint
    524
  • 3.6 Removing and installing boot
    525
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Passat/Passat Variant (2011 >)
Suitable car types 362, 365
Category Reparaturanleitung

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