Name: Running gear, axles, steering
Brand: Volkswagen
SKU: CDG74efb5b9aae3
Price: 26.17 EUR
Availability: InStock

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Repair manual Jetta 4-türig Ll / Jetta GP Running gear, axles, steering PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety precautions when working on high-voltage system
1
1.2 Safety precautions when working in the vicinity of high-voltage components
2
1.3 Safety measures when working on vehicles with a start/stop system
2
1.4 Safety precautions when working on subframe
2
2 Evaluating accident vehicles
3
2.1 Check list for evaluating running gear on accident vehicles
3
3 Repair instructions
5
3.1 Steering rack
5
3.2 Gaskets and seals
5
3.3 Nuts and bolts
5
3.4 Electrical components
6
3.5 Raising suspension to unladen position (vehicles with coil springs)
6
Front suspension
11
1 Front axle
11
1.1 Overview of fitting locations - front axle
11
2 Subframe
13
2.1 Assembly overview – subframe
13
2.2 Fixing position of subframe
15
2.3 Lowering subframe
18
2.4 Removing and installing subframe without steering rack
21
2.5 Removing and installing subframe with steering rack
25
2.6 Repairing subframe
37
2.7 Repairing thread in longitudinal member
46
3 Anti-roll bar
47
3.1 Assembly overview - anti-roll bar
47
3.2 Removing and installing anti-roll bar
47
4 Suspension strut, upper suspension link
52
4.1 Assembly overview - suspension strut, upper suspension link
52
4.2 Removing and installing suspension strut
53
4.3 Repairing suspension strut
59
5 Lower suspension link, swivel joint
62
5.1 Assembly overview - lower suspension link, swivel joint
62
5.2 Removing and installing lower suspension link
64
5.3 Checking swivel joint
70
5.4 Removing and installing swivel joint
70
5.5 Renewing bonded rubber bush for lower suspension link
74
6 Wheel bearing
79
6.1 Assembly overview - wheel bearing
79
6.2 Removing and installing wheel bearing housing
81
6.3 Removing and installing wheel bearing unit
86
7 Drive shaft
91
7.1 Overview - drive shaft
91
7.2 Assembly overview - drive shaft
92
7.3 Removing and installing drive shaft
102
7.4 Loosening and tightening threaded connections of drive shaft
120
7.5 Removing and installing drive shaft heat shield
124
7.6 Dismantling and assembling drive shaft
124
7.7 Checking outer constant velocity joint
146
7.8 Checking inner constant velocity joint
147
Rear suspension
150
1 Rear axle
150
1.1 Overview - rear axle
150
1.2 Lowering rear axle
151
1.3 Removing and installing rear axle
153
1.4 Removing and installing shield for rear axle
157
2 Subframe
159
2.1 Assembly overview – subframe
159
2.2 Assembly overview - add-on parts for subframe
161
2.3 Fixing position of subframe
161
3 Anti-roll bar
164
3.1 Assembly overview - anti-roll bar
164
3.2 Removing and installing anti-roll bar
164
4 Suspension link, track rod
167
4.1 Removing and installing upper transverse link
167
4.2 Removing and installing lower transverse link
168
4.3 Removing and installing track rod
170
5 Suspension strut, shock absorber, spring
173
5.1 Assembly overview - suspension strut, shock absorber, spring
173
5.2 Removing and installing shock absorbers
173
5.3 Repairing shock absorber
175
5.4 Removing and installing spring
177
6 Wheel bearing assembly, trailing arm
181
6.1 Assembly overview - wheel bearing
181
6.2 Removing and installing wheel bearing housing
182
6.3 Removing and installing wheel bearing unit
185
6.4 Renewing bonded rubber bush for wheel bearing housing
188
6.5 Removing and installing trailing arm with mounting bracket
191
6.6 Repairing trailing arm
194
Self-levelling suspension
198
1 Vehicle level sender
198
1.1 Assembly overview - rear vehicle level senders
198
1.2 Removing and installing rear vehicle level senders G76 / G77
198
Wheels, tyres, vehicle geometry
200
1 Wheels, tyres
200
1.1 Specified torques for wheel bolts
200
1.2 Pressing tyre off wheel rim
200
1.3 Removing tyre from wheel
201
1.4 Fitting tyre
201
1.5 Wheel change
202
1.6 Removing and fitting tyres with run-flat properties to wheel rims
205
1.7 Tyre sealant disposal
211
1.8 Models with breakdown set
211
2 Tyre Pressure Monitoring System
213
2.1 System description - Tyre Pressure Monitoring System
213
2.2 Assembly overview - tyre pressure sensor
214
2.3 Removing and installing tyre pressure sensor G222 / G223 / G224 / G225
215
2.4 Changing tyres on vehicles with tyre pressure monitoring system
216
3 Wheel alignment
221
3.1 Notes for wheel alignment
221
3.2 Conditions for testing
221
3.3 Test preparations
222
3.4 Specifications for wheel alignment
223
3.5 Wheel alignment procedure
225
3.6 Necessity of wheel alignment
226
3.7 Transverse vehicle inclination “zero position”
228
3.8 Adjusting camber at front wheels
228
3.9 Adjusting camber on rear axle
229
3.10 Adjusting toe at rear axle
230
3.11 Adjusting front axle toe
231
3.12 Vehicle data sticker
232
3.13 Steering angle sender G85 basic setting
233
4 Vibration due to wheels/tyres - causes and rectification
234
4.1 Causes of rough running
234
4.2 Conducting a road test before balancing wheels
234
4.3 Balancing wheel
235
4.4 Vibration control system
238
4.5 Checking radial and lateral runout of wheels and tyres
238
4.6 Checking radial and lateral run-out on wheel rim
239
4.7 Matching wheels and tyres
240
4.8 Determining flat spots on tyres
241
5 Adaptive cruise control
243
5.1 Calibrating adaptive cruise control
243
Steering
249
1 Steering wheel
249
1.1 Assembly overview - steering wheel
249
1.2 Removing and installing steering wheel
249
2 Steering column
252
2.1 Assembly overview - steering column
252
2.2 Checking steering column for damage
254
2.3 Handling and transporting steering column
255
2.4 Removing and installing steering column
256
3 Steering rack
272
3.1 Assembly overview - steering rack
272
3.2 Removing and installing steering rack
277
3.3 Removing and installing boot
296
3.4 Removing and installing track rod
301
3.5 Removing and installing track rod ball joint
307
3.6 Repairing steering rack
309
4 Sensors
312
4.1 Removing and installing steering angle sender G85
312
5 Hydraulic power steering
314
5.1 Assembly overview - hydraulic lines, reservoir
314
5.2 Assembly overview - vane pump
319
5.3 Checking hydraulic fluid level of power steering
321
5.4 Bleeding steering system after repairs
322
5.5 Check steering for leaks
322
5.6 Checking delivery pressure of vane pump
323
5.7 Removing and installing vane pump
326

Manufacturer's designation	Running gear, axles, steering
Manufacturer	Volkswagen
Suitable for	Jetta 4-türig Ll (1980 - 1984) / Jetta GP (Russland) (2015) / Jetta GP (2015 >)
Suitable car types	163, AY3
Category	Reparaturanleitung

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