Technical data
11 Technical data
11.1 Running gear
11.2 Wheels, tyres
12 Checklist for evaluating running gear of accident vehicles
23 General information
4Front suspension
51 Appraisal of accident vehicles
52 Electrical/electronic components and locations
62.2 Vehicle level sender G78 on front axle
72.3 Vehicle level sender G78 on front axle, R32
82.4 Vehicle level sender G76 on rear axle, front-wheel drive
92.5 Vehicle level sender G76 on rear axle, four-wheel drive
103 Repairing front suspension
123.1 Overview - front axle
123.2 I - Assembly overview, subframe, anti-roll bar and suspension link
133.3 Modified fastening for anti-roll bar
153.4 Checking swivel joint
153.5 Removing and installing swivel joint
163.6 Removing and installing suspension link
183.7 Renewing suspension link bushes
203.8 Removing and installing subframe
233.9 Renewing bonded rubber bushes in subframe
253.10 Repairing threads in longitudinal member
273.11 II - Assembly overview - wheel bearing
273.13 III - Assembly overview - suspension strut
383.14 Vehicle data sticker
403.15 Removing and installing suspension strut
403.16 Repairing front coil spring suspension strut
424 Repairing front suspension, R32
454.1 Overview - front axle
454.2 I - Assembly overview - subframe, anti-roll bar and suspension link
464.3 Checking swivel joint
474.4 Removing and installing swivel joint
484.5 Removing and installing suspension link
504.6 Renewing suspension link bushes
504.7 Removing and installing subframe
534.8 Renewing bonded rubber bushes in subframe
554.9 Repairing threads in longitudinal member
574.10 II - Assembly overview - wheel bearing
584.11 Pressing out and pressing in front wheel bearing
634.12 III - Assembly overview - suspension strut
674.13 Removing and installing suspension strut
684.14 Repairing front coil spring suspension strut
715 Repairing front drive shafts
735.1 Overview - drive shafts
735.2 Removing and installing drive shafts
745.3 I - Repairing front drive shaft with constant velocity joint
785.4 Checking outer constant velocity joint
845.5 Checking inner constant velocity joint
855.6 II - Repairing front drive shaft with constant velocity joint VL 3700
875.7 III - Repairing front drive shaft with triple roller joint AAR 2000
915.8 Dismantling and assembling triple roller joint
945.9 IV - Repairing front drive shaft with triple roller joint AAR 2900
965.10 Dismantling and assembling triple roller joint AAR 2900
1005.11 V - Repairing drive shaft with triple roller joint AAR 3300i
1045.12 Dismantling and assembling triple roller joint AAR 3300i
108Rear suspension
1111 Appraisal of accident vehicles
1112 Repairing rear axle
1122.1 Removing and installing rear axle
1122.2 Assembly overview - rear axle beam
1162.3 Removing and installing bonded rubber bush
1192.4 Removing and installing hydraulic bonded rubber bush
1232.5 Removing and installing spring/shock absorber
1282.6 Assembly overview - shock absorber on vehicle with front-wheel drive
1303 Repairing wheel bearing
1323.1 Repairing wheel bearing, front-wheel drive vehicles
1323.2 Removing and installing wheel bearing/wheel hub on vehicles with disc brakes
1333.3 Removing and installing wheel bearing/hub unit on vehicles with drum brakes
1364 Repairing rear axle (vehicles with four-wheel drive)
1394.1 Rear axle for four-wheel drive: exploded view
1394.2 Removing and installing spring
1404.3 Removing and installing spring, R32
1454.4 Removing and installing shock absorber
1515 Assembly overview - trailing arm and transverse links
1555.1 Pressing rear wheel bearing out and in with trailing arm installed
1585.2 Removing and installing trailing arm bush
1625.3 Removing and installing upper ball joints/bonded rubber bushes
1655.4 Removing and installing lower ball joint/bonded rubber bush
1695.5 Removing and installing trailing arm
1735.6 Removing and installing transverse link
1776 Assembly overview for subframe with final drive
1816.1 Removing and installing subframe
1816.2 Removing and installing subframe bushes
1856.3 Removing and installing bonded rubber bushes for final drive
1877 Repairing rear drive shaft
1907.1 Removing and installing rear drive shafts
1907.2 Repairing drive shaft with rear constant velocity joint
192Self-levelling suspension
199Wheels, tyres, vehicle geometry
2001 Appraisal of accident vehicles
2002 Torque settings for wheel bolts
2013 Wheel alignment
2023.1 General
2023.2 Test prerequisites:
2033.3 Test preparations
2033.4 Vehicle data sticker
2043.5 Wheel alignment specifications
2053.6 Adjusting camber at front axle
2083.7 Adjusting camber on rear axle, vehicles with front-wheel drive
2093.8 Adjusting rear axle camber, vehicles with four-wheel drive
2093.9 Adjusting toe setting on rear axle (front-wheel drive vehicles)
2103.10 Adjusting toe setting at rear wheels (four-wheel drive vehicles)
2103.11 Adjusting front axle toe
2113.12 Checking left and right-hand wheel lock
2114 Wheels, tyres
2134.1 Removing and installing wheel trim cap
2135 Wheels, tyres
2145.1 Models with breakdown set
2145.2 Tyre sealant
2145.3 Removing a tyre
2145.4 Fitting a new tyre
2155.5 Tyre sealant disposal
2156 Instructions for changing or fitting wheels
2166.1 Fitting wheels
2177 Protecting wheel centring seat against corrosion
2188 Vibration due to wheels/tyres - causes and rectification
2198.1 Causes of vibration
2198.2 Balancing wheels
2198.3 Conducting a road test before balancing wheels
2198.4 Balancing wheels on stationary wheel balancing machine
2208.5 Vibration control system VAS 6230
2228.6 Finish balancer
2228.7 Radial and lateral run-out of wheels and tyres
2238.9 Checking radial and lateral run-out on wheel rim
2248.10 Matching
2258.11 Flat spots caused by storage or handling
226Steering
2281 Appraisal of accident vehicles
2282 Airbag
2293 Steering column
2303.1 Removing and installing steering column
2303.2 Checking steering column for damage
2363.3 Removing and installing steering lock housing
2373.4 Assembly overview - crossmember for steering column
2383.5 Steering column variations
2393.6 Removing and installing locking cable for ignition with key removal lock
2403.7 Checking ignition key removal lock
2414 Repairing power steering
2424.1 Removing and installing power-assisted steering rack
2424.2 Assembly overview - power steering rack (LHD)
2474.3 Assembly overview - power steering rack (RHD)
2494.4 Assembly overview, power steering rack with heat shield (vehicles with four-wheel drive)
2504.5 Removing and installing track rod
2524.6 Revised track rod ball joints
2534.7 Revised track rods
2544.8 Checking play, tightness and bellows of track rod ball joints
2554.9 Determining centre position of steering rack
2554.10 Adjusting steering rack
2555 Vane pump, reservoir and hydraulic lines
2575.1 Checking delivery pressure of vane pump
2575.2 Removing and installing vane pump, vehicles with bottom-mounted vane pump
2625.3 Removing and installing vane pump, vehicles with top-mounted vane pump
2645.4 Assembly overview: vane pump with hydraulic lines
2685.5 Assembly overview - bottom-mounted power steering pump
2815.6 Assembly overview - top-mounted vane pump
2826 Definitions
283