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  • Examplepage for repair manual Running gear, Axles, Steering, Front and four wheel drive
  • Examplepage for repair manual 2 Running gear, Axles, Steering, Front and four wheel drive
  • Examplepage for repair manual 3 Running gear, Axles, Steering, Front and four wheel drive
  • Examplepage for repair manual Running gear, Axles, Steering, Front and four wheel drive
  • Examplepage for repair manual 2 Running gear, Axles, Steering, Front and four wheel drive
  • Examplepage for repair manual 3 Running gear, Axles, Steering, Front and four wheel drive

Running gear, Axles, Steering, Front and four wheel drive

For Bora / Bora Variant / Golf / Golf Variant

Original Volkswagen repair manual


22,95 €7% VAT incl.

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Language: English

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8.901 KB

289 Sites

Detailed technical data

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This repair manual contains: Appraisal of accident vehicles, Electrical/electronic components and locations, Repairing front suspension, R32, Assembly overview - trailing arm and transverse links, Torque settings for wheel bolts, Wheel alignment, Protecting wheel centring seat against corrosion, Airbag and Definitions. Show more
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Repair manual Bora / Bora Variant / Golf / Golf Variant Running gear, Axles, Steering, Front and four wheel drive PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Running gear
    1
  • 1.2 Wheels, tyres
    1
  • 2 Checklist for evaluating running gear of accident vehicles
    2
  • 3 General information
    4
  • Front suspension
    5
  • 1 Appraisal of accident vehicles
    5
  • 2 Electrical/electronic components and locations
    6
  • 2.2 Vehicle level sender G78 on front axle
    7
  • 2.3 Vehicle level sender G78 on front axle, R32
    8
  • 2.4 Vehicle level sender G76 on rear axle, front-wheel drive
    9
  • 2.5 Vehicle level sender G76 on rear axle, four-wheel drive
    10
  • 3 Repairing front suspension
    12
  • 3.1 Overview - front axle
    12
  • 3.2 I - Assembly overview, subframe, anti-roll bar and suspension link
    13
  • 3.3 Modified fastening for anti-roll bar
    15
  • 3.4 Checking swivel joint
    15
  • 3.5 Removing and installing swivel joint
    16
  • 3.6 Removing and installing suspension link
    18
  • 3.7 Renewing suspension link bushes
    20
  • 3.8 Removing and installing subframe
    23
  • 3.9 Renewing bonded rubber bushes in subframe
    25
  • 3.10 Repairing threads in longitudinal member
    27
  • 3.11 II - Assembly overview - wheel bearing
    27
  • 3.13 III - Assembly overview - suspension strut
    38
  • 3.14 Vehicle data sticker
    40
  • 3.15 Removing and installing suspension strut
    40
  • 3.16 Repairing front coil spring suspension strut
    42
  • 4 Repairing front suspension, R32
    45
  • 4.1 Overview - front axle
    45
  • 4.2 I - Assembly overview - subframe, anti-roll bar and suspension link
    46
  • 4.3 Checking swivel joint
    47
  • 4.4 Removing and installing swivel joint
    48
  • 4.5 Removing and installing suspension link
    50
  • 4.6 Renewing suspension link bushes
    50
  • 4.7 Removing and installing subframe
    53
  • 4.8 Renewing bonded rubber bushes in subframe
    55
  • 4.9 Repairing threads in longitudinal member
    57
  • 4.10 II - Assembly overview - wheel bearing
    58
  • 4.11 Pressing out and pressing in front wheel bearing
    63
  • 4.12 III - Assembly overview - suspension strut
    67
  • 4.13 Removing and installing suspension strut
    68
  • 4.14 Repairing front coil spring suspension strut
    71
  • 5 Repairing front drive shafts
    73
  • 5.1 Overview - drive shafts
    73
  • 5.2 Removing and installing drive shafts
    74
  • 5.3 I - Repairing front drive shaft with constant velocity joint
    78
  • 5.4 Checking outer constant velocity joint
    84
  • 5.5 Checking inner constant velocity joint
    85
  • 5.6 II - Repairing front drive shaft with constant velocity joint VL 3700
    87
  • 5.7 III - Repairing front drive shaft with triple roller joint AAR 2000
    91
  • 5.8 Dismantling and assembling triple roller joint
    94
  • 5.9 IV - Repairing front drive shaft with triple roller joint AAR 2900
    96
  • 5.10 Dismantling and assembling triple roller joint AAR 2900
    100
  • 5.11 V - Repairing drive shaft with triple roller joint AAR 3300i
    104
  • 5.12 Dismantling and assembling triple roller joint AAR 3300i
    108
  • Rear suspension
    111
  • 1 Appraisal of accident vehicles
    111
  • 2 Repairing rear axle
    112
  • 2.1 Removing and installing rear axle
    112
  • 2.2 Assembly overview - rear axle beam
    116
  • 2.3 Removing and installing bonded rubber bush
    119
  • 2.4 Removing and installing hydraulic bonded rubber bush
    123
  • 2.5 Removing and installing spring/shock absorber
    128
  • 2.6 Assembly overview - shock absorber on vehicle with front-wheel drive
    130
  • 3 Repairing wheel bearing
    132
  • 3.1 Repairing wheel bearing, front-wheel drive vehicles
    132
  • 3.2 Removing and installing wheel bearing/wheel hub on vehicles with disc brakes
    133
  • 3.3 Removing and installing wheel bearing/hub unit on vehicles with drum brakes
    136
  • 4 Repairing rear axle (vehicles with four-wheel drive)
    139
  • 4.1 Rear axle for four-wheel drive: exploded view
    139
  • 4.2 Removing and installing spring
    140
  • 4.3 Removing and installing spring, R32
    145
  • 4.4 Removing and installing shock absorber
    151
  • 5 Assembly overview - trailing arm and transverse links
    155
  • 5.1 Pressing rear wheel bearing out and in with trailing arm installed
    158
  • 5.2 Removing and installing trailing arm bush
    162
  • 5.3 Removing and installing upper ball joints/bonded rubber bushes
    165
  • 5.4 Removing and installing lower ball joint/bonded rubber bush
    169
  • 5.5 Removing and installing trailing arm
    173
  • 5.6 Removing and installing transverse link
    177
  • 6 Assembly overview for subframe with final drive
    181
  • 6.1 Removing and installing subframe
    181
  • 6.2 Removing and installing subframe bushes
    185
  • 6.3 Removing and installing bonded rubber bushes for final drive
    187
  • 7 Repairing rear drive shaft
    190
  • 7.1 Removing and installing rear drive shafts
    190
  • 7.2 Repairing drive shaft with rear constant velocity joint
    192
  • Self-levelling suspension
    199
  • Wheels, tyres, vehicle geometry
    200
  • 1 Appraisal of accident vehicles
    200
  • 2 Torque settings for wheel bolts
    201
  • 3 Wheel alignment
    202
  • 3.1 General
    202
  • 3.2 Test prerequisites:
    203
  • 3.3 Test preparations
    203
  • 3.4 Vehicle data sticker
    204
  • 3.5 Wheel alignment specifications
    205
  • 3.6 Adjusting camber at front axle
    208
  • 3.7 Adjusting camber on rear axle, vehicles with front-wheel drive
    209
  • 3.8 Adjusting rear axle camber, vehicles with four-wheel drive
    209
  • 3.9 Adjusting toe setting on rear axle (front-wheel drive vehicles)
    210
  • 3.10 Adjusting toe setting at rear wheels (four-wheel drive vehicles)
    210
  • 3.11 Adjusting front axle toe
    211
  • 3.12 Checking left and right-hand wheel lock
    211
  • 4 Wheels, tyres
    213
  • 4.1 Removing and installing wheel trim cap
    213
  • 5 Wheels, tyres
    214
  • 5.1 Models with breakdown set
    214
  • 5.2 Tyre sealant
    214
  • 5.3 Removing a tyre
    214
  • 5.4 Fitting a new tyre
    215
  • 5.5 Tyre sealant disposal
    215
  • 6 Instructions for changing or fitting wheels
    216
  • 6.1 Fitting wheels
    217
  • 7 Protecting wheel centring seat against corrosion
    218
  • 8 Vibration due to wheels/tyres - causes and rectification
    219
  • 8.1 Causes of vibration
    219
  • 8.2 Balancing wheels
    219
  • 8.3 Conducting a road test before balancing wheels
    219
  • 8.4 Balancing wheels on stationary wheel balancing machine
    220
  • 8.5 Vibration control system VAS 6230
    222
  • 8.6 Finish balancer
    222
  • 8.7 Radial and lateral run-out of wheels and tyres
    223
  • 8.9 Checking radial and lateral run-out on wheel rim
    224
  • 8.10 Matching
    225
  • 8.11 Flat spots caused by storage or handling
    226
  • Steering
    228
  • 1 Appraisal of accident vehicles
    228
  • 2 Airbag
    229
  • 3 Steering column
    230
  • 3.1 Removing and installing steering column
    230
  • 3.2 Checking steering column for damage
    236
  • 3.3 Removing and installing steering lock housing
    237
  • 3.4 Assembly overview - crossmember for steering column
    238
  • 3.5 Steering column variations
    239
  • 3.6 Removing and installing locking cable for ignition with key removal lock
    240
  • 3.7 Checking ignition key removal lock
    241
  • 4 Repairing power steering
    242
  • 4.1 Removing and installing power-assisted steering rack
    242
  • 4.2 Assembly overview - power steering rack (LHD)
    247
  • 4.3 Assembly overview - power steering rack (RHD)
    249
  • 4.4 Assembly overview, power steering rack with heat shield (vehicles with four-wheel drive)
    250
  • 4.5 Removing and installing track rod
    252
  • 4.6 Revised track rod ball joints
    253
  • 4.7 Revised track rods
    254
  • 4.8 Checking play, tightness and bellows of track rod ball joints
    255
  • 4.9 Determining centre position of steering rack
    255
  • 4.10 Adjusting steering rack
    255
  • 5 Vane pump, reservoir and hydraulic lines
    257
  • 5.1 Checking delivery pressure of vane pump
    257
  • 5.2 Removing and installing vane pump, vehicles with bottom-mounted vane pump
    262
  • 5.3 Removing and installing vane pump, vehicles with top-mounted vane pump
    264
  • 5.4 Assembly overview: vane pump with hydraulic lines
    268
  • 5.5 Assembly overview - bottom-mounted power steering pump
    281
  • 5.6 Assembly overview - top-mounted vane pump
    282
  • 6 Definitions
    283
Manufacturer's designation Running gear, Axles, Steering, Front and four wheel drive
Manufacturer Volkswagen
Suitable for Bora / Bora Variant / Golf / Golf Variant (1998 - 2006)
Suitable car types 1J
Category Reparaturanleitung

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