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  • Examplepage for repair manual Running Gear
  • Examplepage for repair manual 2 Running Gear
  • Examplepage for repair manual 3 Running Gear

Running Gear

For MICROBUS / Typ 2 Bus/Caravelle / Typ 2 Kasten / Typ 2 Kombi/... / VAN

Original Volkswagen repair manual


14,51 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

3.495 KB

171 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing front suspension, Allocation of coil springs, Removing and installing shock absorber, Wheels, tyres, Brake servo and Servicing vane pump. Show more
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Repair manual Running Gear PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Brakes,wheels, tyres
    1
  • 1.1 Brakes,wheels, tyres
    1
  • 1.2 Running gear, steering
    2
  • 2 General view of front axle
    3
  • 2.1 General view of front axle
    3
  • 3 General view of rear axle
    5
  • 3.1 General view of rear axle
    5
  • 4 General view of servo-assisted steering
    6
  • 4.1 General view of servo-assisted steering
    6
  • Front suspension
    8
  • 1 Repairing front suspension
    8
  • 1.1 Repairing front suspension
    8
  • 1.2 Reparing front suspension - Vehicles up to Ch. No. 24 FH 019 682 (sliding)
    8
  • 1.3 Repairing suspension- Vehicles from Ch. No. 24 FH 019 683 (sliding)
    13
  • 1.4 Checking bonded rubber bush in upper wishbone for wear
    17
  • 1.5 Removing and installing steering knuckle, coil spring or track control arm
    17
  • 1.6 Different instructions for vehicles from Ch. No. 24 FH 019 683 (Sliding)
    20
  • 1.7 High pressure/low pressure test
    21
  • 1.8 Removing and installing hydraulic unit
    21
  • 1.9 Removing and installing ABS components on front axle
    22
  • 1.10 Removing and installing abs components on rear axle
    23
  • 2 Allocation of coil springs
    24
  • 2.1 Allocation of coil springs
    24
  • 2.2 Allocation of supplementary spring/sleeve
    24
  • 3 Removing and installing shock absorber
    24
  • 3.1 Removing and installing shock absorber
    24
  • 3.2 Checking shock absorbers
    25
  • 4 Removing and installing wishbone
    25
  • 4.1 Removing and installing wishbone
    25
  • 4.2 Removing and installing bonded rubber bushes for wishbone
    25
  • 4.3 Removing and installing bonded rubber bushes for track control arm
    26
  • 5 Removing and installing wheel bearings
    29
  • 5.1 Removing and installing wheel bearings
    29
  • 5.2 Front wheel bearing grease change every 60 000 km's
    32
  • 5.3 Reworking steering knuckle
    36
  • 5.4 Wheel bearing grease - all transporter vehicles
    37
  • 5.5 This grease is available from the following agip branches
    38
  • Rear suspension
    39
  • 1 Repairing rear suspension
    39
  • 1.1 Repairing rear suspension
    39
  • 1.2 Cavity preservation of running gear components
    42
  • 1.3 Rear suspension noises
    42
  • 1.4 Allocation of coil springs
    44
  • 2 Repairing wheel bearings
    45
  • 2.1 Repairing wheel bearings
    45
  • 2.2 Repairing wheel bearings (with ABS)
    48
  • 3 Servicing drive shafts
    52
  • 3.1 Servicing drive shafts
    52
  • 3.2 A. Service Lubrication of C.V. joints
    53
  • 3.3 B. Replacing C.V. joints
    53
  • 3.4 Dismantling and assembling inner constant velocity joint
    55
  • Wheels, Tyres, Wheel alignment
    58
  • 1 Wheels, tyres
    58
  • 1.1 Wheels, tyres
    58
  • 1.2 Pressing wheel studs in and out
    60
  • 2 Measuring wheel alignment
    60
  • 2.1 Measuring wheel alignment
    60
  • 2.2 Transporter tyre pressure
    61
  • 2.3 Settings front axle
    61
  • 2.4 Settingsrear axle
    62
  • 2.5 Measuring wheel alignment with optical appliance
    62
  • 2.6 Checking toe, camber and caster with mechanical appliances
    63
  • 2.7 Checking and adjusting toe (front axle)
    63
  • 2.8 Checking and adjusting camber (front axle)
    64
  • 2.9 Checking and adjusting caster angle
    65
  • 2.10 Checking and adjusting toe (rear axle)
    66
  • 2.11 Checking and adjusting camber (rear axle)
    67
  • Brakes, Brake mechanics
    68
  • 1 Repairing front wheel brakes - Teves and Girling fixed calipers
    68
  • 1.1 Repairing front wheel brakes - Teves and Girling fixed calipers
    68
  • 1.2 Removing and installing brake pads
    70
  • 2 Repairing front wheel brakes - Girling caliper
    73
  • 2.1 Repairing front wheel brakes - Girling caliper
    73
  • 2.2 Removing and installing brake pads
    76
  • 2.3 Technical data
    77
  • 2.4 Brake assembly layout
    78
  • 2.5 Hub assembly layout
    80
  • 2.6 Calliper assembly layout
    81
  • 2.7 Brake pad replacement procedure
    82
  • 2.8 Repair of ate calliper fitted to ventilated disc
    83
  • 2.9 Fault finding
    83
  • 2.10 Tyres and rims
    83
  • 2.11 Tyre pressures
    84
  • 2.12 Wheel alignment settings
    84
  • 3 Removing and installing brake pedal, pushrod and master cylinder
    85
  • 3.1 Removing and installing brake pedal, pushrod and master cylinder
    85
  • 3.2 Removing and installing brake pedal and servo
    87
  • 4 Repairing rear wheel brakes
    89
  • 4.1 Repairing rear wheel brakes
    89
  • 4.2 Brear brake pulsation
    91
  • 4.3 Rear brakes, basic adjustment
    92
  • 4.4 Removing brake drums
    93
  • 4.5 Removing and installing brake shoes
    94
  • 4.6 Renewing brake linings
    96
  • 5 Repairing handbrake lever
    97
  • 5.1 Repairing handbrake lever
    97
  • 5.2 Adjusting handbrake
    98
  • Brakes, Brake hydraulics
    99
  • 1 Repairing brake master cylinder
    99
  • 1.1 Repairing brake master cylinder
    99
  • 1.2 (Vehicles without servo)
    99
  • 1.3 (Vehicles with brake servo)
    105
  • 2 Repairing calipers
    110
  • 2.1 Repairing calipers
    110
  • 2.2 Repairing calipers
    112
  • 2.3 Repairing calipers
    114
  • 3 Repairing front wheel brake calipers
    117
  • 3.1 Repairing front wheel brake calipers
    117
  • 4 Repairing wheel cylinder
    120
  • 4.1 Repairing wheel cylinder
    120
  • 4.2 Checking brake pressure regulator
    121
  • 5 Brake servo
    123
  • 5.1 Brake servo
    123
  • 5.2 Checking brake servo
    123
  • 5.3 Check valve
    124
  • Steering
    128
  • 1 Removing and installing steering column and column tube
    128
  • 1.1 Removing and installing steering column and column tube
    128
  • 2 Repairing steering gear
    134
  • 2.1 Repairing steering gear
    134
  • 3 Repairing servo-assisted steering gear
    139
  • 3.1 Repairing servo-assisted steering gear
    139
  • 3.2 Filling with ATF
    139
  • 3.3 Checking steering system for leaks (without pressure gauge)
    139
  • 3.4 Checking supply pressure of vane pump
    139
  • 3.5 Removing and installing reservoir filter
    141
  • 3.6 Repairing servo-assisted steering gear
    142
  • 4 Removing and installing vane pump
    153
  • 4.1 Removing and installing vane pump
    153
  • 5 Servicing vane pump
    155
  • 5.1 Servicing vane pump
    155
  • 5.2 Removing and installing servo assisted steering vane pump with bracket
    159
  • 5.3 Arrangement of vee belts
    163
Manufacturer's designation Running Gear
Manufacturer Volkswagen
Suitable for MICROBUS / Typ 2 Bus/Caravelle / Typ 2 Kasten / Typ 2 Kombi/... / VAN (1980 - 1999)
Suitable car types 25
Category Reparaturanleitung

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