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  • Examplepage for repair manual Motronic injection and ignition system (5-cyl. engine)
  • Examplepage for repair manual 2 Motronic injection and ignition system (5-cyl. engine)
  • Examplepage for repair manual 3 Motronic injection and ignition system (5-cyl. engine)

Motronic injection and ignition system (5-cyl. engine)

For Bora / Bora Variant / Golf / Golf Variant

Original Volkswagen repair manual


12,25 €7% VAT incl.

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Language: English

Digital PDF file

1.851 KB

140 Sites

Detailed technical data

Immediately readable

This repair manual contains: General to self-diagnosis, Fault memory, Fault table: Fault codes 00281 ... 00527, Measured value blocks, Servicing injection system and Replacing, coding and matching engine control unit. Show more
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Repair manual Bora / Bora Variant / Golf / Golf Variant Motronic injection and ignition system PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 General to self-diagnosis
    1
  • 1.1 General to self-diagnosis
    1
  • 1.2 Features of self-diagnosis
    1
  • 1.3 Technical data of self-diagnosis
    1
  • 1.4 Connecting fault reader V.A.G 1551 and selecting engine control unit
    2
  • 2 Fault memory
    5
  • 2.1 Fault memory
    5
  • 2.2 Interrogating and erasing fault memory
    5
  • 3 Fault table: Fault codes 00281 ... 00527
    7
  • 3.1 Fault table: Fault codes 00281 ... 00527
    7
  • 4 Fault table: Fault codes 00530 ... 00578
    10
  • 4.1 Fault table: Fault codes 00530 ... 00578
    10
  • 5 Fault table: Fault codes 00579 ... 01177
    13
  • 5.1 Fault table: Fault codes 00579 ... 01177
    13
  • 6 Fault table: Fault codes 01235 ... 18259
    15
  • 6.1 Fault table: Fault codes 01235 ... 18259
    15
  • 7 Measured value blocks
    18
  • 7.1 Measured value blocks
    18
  • 7.2 Safety precautions
    18
  • 7.3 Read measured value block
    18
  • 7.4 Evaluating measured value blocks, display groups 000 - 003
    19
  • 7.5 Evaluating measured value blocks, display groups 006 - 135
    23
  • 8 Final control diagnosis
    31
  • 8.1 Final control diagnosis
    31
  • 9 Evaluating measured value blocks, display groups 50...69 -Speed regulation-
    39
  • 9.1 Evaluating measured value blocks, display groups 50...69 -Speed regulation-
    39
  • Mixture preparation, Injection
    43
  • 1 Servicing injection system
    43
  • 1.1 Servicing injection system
    43
  • 1.2 Fitting locations overview
    43
  • 1.3 Servicing injection system
    45
  • 1.4 Removing and installing parts of the injection system
    47
  • 1.6 Dismantling and assembling fuel rail
    58
  • 1.7 Dismantling and assembling air cleaner
    60
  • 1.8 Safety precautions
    62
  • 1.9 Rules for cleanliness
    62
  • 1.10 Technical data
    62
  • 2 Checking components
    63
  • 2.1 Checking components
    63
  • 2.2 Checking Lambda probe heating
    63
  • 2.3 Checking air mass meter
    65
  • 2.4 Checking throttle valve control part
    68
  • 2.5 Checking coolant temperature sender
    75
  • 2.6 Checking intake manifold temperature sender
    78
  • 2.7 Checking engine speed sender
    81
  • 2.8 Removing and installing injectors
    83
  • 2.9 Checking injectors
    85
  • 2.10 Checking fuel pressure regulator and holding pressure
    91
  • 2.11 Checking intake manifold change-over
    94
  • 2.12 Checking intake air system for leaks (unmetered air)
    95
  • 3 Checking functions
    96
  • 3.1 Checking functions
    96
  • 3.2 Idling check
    96
  • 3.3 Checking Lambda probe and Lambda control
    98
  • 3.4 Checking engine operating mode
    101
  • 3.5 Checking driving characteristics after a cold start
    103
  • 4 Replacing, coding and matching engine control unit
    104
  • 4.1 Replacing, coding and matching engine control unit
    104
  • 4.2 Replacing engine control unit
    104
  • 4.3 Coding engine control unit
    105
  • 4.4 Coding variations of engine control unit
    105
  • 4.5 Matching engine control unit to throttle valve control part
    106
  • 4.6 Matching engine control unit to electronic immobilizer
    108
  • 4.7 Checking engine control unit voltage supply
    109
  • 4.8 Procedure after voltage supply open circuit
    112
  • 5 Checking additional signals
    112
  • 5.1 Checking additional signals
    112
  • 5.2 Checking air conditioner and air conditioner compressor signals
    112
  • 5.3 Checking selector lever position on automatic gearbox
    115
  • 5.4 Testing speed signal
    116
  • 5.5 Checking engine speed signal
    117
  • Ignition system
    118
  • 1 Servicing ignition system
    118
  • 1.1 Servicing ignition system
    118
  • 1.2 General notes on ignition system
    118
  • 1.3 Removing and installing parts of the ignition system
    119
  • 1.4 Safety precautions
    124
  • 1.5 Test data, spark plugs
    125
  • 1.6 Checking Hall sender
    126
  • 1.7 Checking knock sensors
    128
  • 1.8 Checking ignition coils with output stage
    131
Manufacturer's designation Motronic injection and ignition system (5-cyl. engine)
Manufacturer Volkswagen
Suitable for Bora / Bora Variant / Golf / Golf Variant (1998 - 2006)
Suitable car types 1J
Engine code AGZ
Category Reparaturanleitung

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