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  • Examplepage for repair manual Heating, air conditioner
  • Examplepage for repair manual 2 Heating, air conditioner
  • Examplepage for repair manual 3 Heating, air conditioner

Heating, air conditioner

For T-Cross

Original Volkswagen repair manual


16,55 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

13.405 KB

199 Sites

Detailed technical data

Immediately readable

This repair manual contains: Overview of fitting locations - heating, Actuators, Operating and display unit and Air conditioner compressor. Show more
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Repair manual T-Cross Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on air conditioning systems
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when handling refrigerants
    2
  • 1.6 Safety precautions when working on SCR system
    3
  • 2 Identification
    5
  • 2.1 Identification of heater and air conditioning unit
    5
  • 3 General information
    7
  • 3.1 Type plates
    7
  • 3.2 Notes for vehicles with start-stop system
    9
  • 4 Repair instructions
    11
  • 4.1 Rules for cleanliness
    11
  • 4.2 General information
    11
  • 4.3 General repair instructions
    11
  • 4.4 Contact corrosion
    12
  • 4.5 Nuts and bolts
    12
  • 4.6 Routing and attachment of lines
    12
  • 4.7 Fitting radiators and condensers
    12
  • 4.8 Working on refrigerant circuit
    13
  • 4.9 Refrigerant circuit seals
    14
  • 5 Technical data
    15
  • 5.1 Refrigerant capacity
    15
  • 5.2 Refrigerant oil capacities
    15
  • 5.3 Oil distribution
    16
  • Heating
    17
  • 1 Overview of fitting locations - heating
    17
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    17
  • 2 Actuators
    22
  • 2.1 Overview of fitting locations - front actuators
    22
  • 2.2 Removing and installing temperature flap actuator
    24
  • 2.3 Removing and installing air distribution flap actuator
    24
  • 2.4 Removing and installing flexible shaft for air distribution
    24
  • 2.5 Removing and installing flexible shaft for temperature flap
    24
  • 3 Heater
    25
  • 3.1 Assembly overview – heater unit
    25
  • 3.2 Removing and installing fresh air blower V2
    27
  • 3.3 Removing and installing fresh air blower series resistor with overheating fuse N24
    27
  • 3.4 Removing and installing heat exchanger
    27
  • 3.5 Removing and installing heater unit
    28
  • 3.6 Dismantling and assembling heater unit
    28
  • 4 Air duct
    29
  • 5 Operating and display unit
    30
  • 5.1 Overview of operating and display unit
    30
  • 5.2 Removing and installing operating and display unit
    30
  • 6 Other controlling and regulating components
    32
  • Air conditioning system
    33
  • 1 Overview of fitting locations - air conditioning system
    33
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    33
  • 2 Refrigerant circuit
    37
  • 2.1 System overview - refrigerant circuit
    37
  • 2.2 Assembly overview – condenser
    39
  • 2.3 Removing and installing refrigerant circuit pressure sender G805
    41
  • 2.4 Removing and installing expansion valve
    42
  • 2.5 Removing and installing condenser
    46
  • 2.6 Removing and installing desiccant bag or cartridge
    50
  • 2.8 Commissioning air conditioning system after filling refrigerant circuit
    62
  • 3 Air conditioner compressor
    73
  • 3.1 Assembly overview – drive unit of air conditioner compressor
    73
  • 3.2 Assembly overview - pulley
    77
  • 3.3 Removing air conditioning compressor from and installing on bracket
    81
  • 3.4 Removing and installing air conditioner compressor
    83
  • 3.5 Checking high-pressure safety valve on air conditioner compressor
    88
  • 3.6 Removing and installing pulley
    90
  • 4 Control motors
    99
  • 4.1 Overview of fitting locations – control motors at front
    99
  • 4.2 Removing and installing defroster flap control motor V107
    104
  • 4.3 Removing and installing front air distribution flap control motor V426
    107
  • 4.4 Removing and installing fresh air and air recirculation flap control motor V154
    108
  • 4.5 Removing and installing left temperature flap control motor V158
    110
  • 4.6 Removing and installing right temperature flap control motor V159
    113
  • 4.7 Removing and installing fresh air/air recirculation, air flow flap control motor V425
    116
  • 4.8 Removing and installing air distribution flap actuator
    119
  • 4.9 Removing and installing temperature flap actuator
    122
  • 4.10 Removing and installing flexible shaft for temperature flap
    124
  • 4.11 Removing and installing flexible shaft for air distribution
    124
  • 5 Front heater and air conditioning unit
    126
  • 5.1 Assembly overview – heater and air conditioning unit
    126
  • 5.2 Assembly overview – evaporator housing
    128
  • 5.3 Removing and installing evaporator
    130
  • 5.4 Checking auxiliary air heater element Z35
    131
  • 5.5 Removing and installing auxiliary air heater element Z35
    132
  • 5.6 Removing and installing heater and air conditioning unit
    134
  • 5.7 Removing and installing holder for heater and air conditioning unit
    139
  • 5.8 Dismantling and assembling heater and air conditioning unit
    140
  • 5.9 Removing and installing air distribution housing
    140
  • 5.10 Removing and installing dust and pollen filter
    141
  • 5.11 Removing and installing fresh air blower V2
    145
  • 5.12 Removing and installing fresh air blower control unit J126
    146
  • 5.13 Removing and installing heat exchanger
    147
  • 5.14 Removing and installing coolant pipes on heat exchanger
    155
  • 5.15 Removing and installing evaporator temperature sensor G308
    157
  • 5.16 Removing and installing flexible shafts
    159
  • 5.17 Removing and installing condensation drain
    163
  • 5.18 Checking condensation drain
    166
  • 5.19 Removing and installing fresh air blower series resistor with overheating fuse N24
    166
  • 6 Air duct
    168
  • 6.1 Assembly overview – air duct and air distribution in passenger compartment
    168
  • 6.2 Removing and installing driver side footwell vents
    170
  • 6.3 Removing and installing front passenger side footwell vents
    172
  • 6.4 Removing and installing rear footwell vent
    174
  • 6.5 Removing and installing forced ventilation for passenger compartment
    175
  • 6.6 Checking forced ventilation for passenger compartment
    176
  • 6.7 Removing and installing fresh air intake
    177
  • 6.8 Removing and installing cover for fresh air intake
    178
  • 6.9 Removing and installing air intake duct
    178
  • 6.10 Removing and installing air duct for defroster vent
    179
  • 6.11 Removing and installing air duct for centre vent
    180
  • 7 Operating and display unit
    181
  • 7.1 Overview of operating and display unit
    181
  • 7.2 Removing and installing operating and display unit
    184
  • 8 Other controlling and regulating components
    187
  • 8.1 Removing and installing sunlight penetration photosensor G107
    187
  • 8.2 Removing and installing ambient temperature sensor G17
    188
  • 8.3 Removing and installing humidity sender for air conditioning system G260
    188
  • 8.4 Removing and installing left vent temperature sender G150
    189
  • 8.5 Removing and installing right vent temperature sender G151
    190
  • 8.6 Removing and installing footwell vent temperature sender G192
    192
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for T-Cross (2019 >)
Suitable car types C11
Category Reparaturanleitung

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