6-speed automatic gearbox 09G

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 General safety provisions
  1
• 1.3 Safety precautions when tow-starting or towing
  2
• 2 Identification
  3
• 2.1 Gearbox identification
  3
• 2.2 Identification of torque converter
  3
• 3 Repair instructions
  5
• 3.1 General information
  5
• 3.2 Rules for cleanliness
  6
• 3.3 General repair instructions
  6
• 3.4 Gaskets and seals
  8
• 3.5 Nuts and bolts
  8
• 4 Technical data
  9
• 4.1 Capacities
  9
• 4.2 Allocation gearbox - engine
  9
• Torque converter
  10
• 1 Torque converter
  10
• 1.1 Assembly overview - torque converter
  10
• 1.2 Removing and installing torque converter
  11
• 1.3 Draining torque converter
  12
• 1.4 Checking torque converter
  13
• 1.5 Removing and installing torque converter oil seal
  13
• Controls, housing
  15
• 1 ATF circuit
  15
• 1.1 Assembly overview - ATF circuit
  15
• 1.2 Removing and installing ATF cooler
  15
• 2 ATF
  19
• 2.1 Checking ATF level
  19
• 2.2 Draining and filling ATF
  23
• 3 Removing and installing gearbox
  27
• 3.1 Specified torques for gearbox
  27
• 3.2 Removing gearbox
  29
• 3.3 Installing gearbox
  73
• 4 Transporting gearbox
  77
• 5 Securing to engine and gearbox support
  79
• 6 Selector mechanism
  81
• 6.1 Assembly overview - selector mechanism
  81
• 6.2 Checking selector mechanism
  83
• 6.3 Manual release from position P
  84
• 6.4 Removing and installing selector mechanism
  85
• 6.5 Removing and installing selector lever handle
  93
• 6.6 Moving push-button in the handle to installation position
  96
• 6.7 Removing and installing gear selector cable
  98
• 6.8 Checking and adjusting selector lever cable
  102
• 6.9 Removing and installing multifunction switch
  104
• 6.10 Adjusting multifunction switch
  108
• 6.11 Renewing selector shaft seal
  109
• Gears, control
  111
• 1 ATF system
  111
• 1.1 Removing and installing sump
  111
• 1.2 Removing and installing ATF strainer
  113
• 2 Valve body
  115
• 2.1 Assembly overview – valve body
  115
• 2.2 Removing and installing valve body
  118
• 2.3 Removing and installing wiring harness for senders and solenoid valves
  121
• Final drive - differential
  126
• 1 Oil seals
  126
• 1.1 Overview of fitting locations - seals
  126
• 1.2 Renewing left seal
  126
• 1.3 Renewing right seal
  129
• 2 Gearbox control system
  133
• 2.1 Removing and installing gearbox control unit
  133