5 speed manual Gearbox 020

Chapter overview

• Technical data
  1
• 1 Gearbox identification
  1
• 1.1 Gearbox identification
  1
• 1.2 Speedometter drive pinions
  2
• 1.3 Code letters, gearbox allocation, ratios, oil capacities (up to 07.82)
  2
• 1.4 Code letters, gearbox allocation, ratios, oil capacities (up to 07.82)
  3
• 1.5 Code letters, gearbox allocation, ratios, oil capacities (up to 07.82)
  4
• 1.6 Code letters, gearbox allocation, ratios, oil capacities (from 8.82) (up to 07.83)
  4
• 1.7 Code letters, gearbox allocation, ratios, oil capacities (from 8.82 up to 07.83)
  5
• 1.8 Code letters, gearbox allocation, ratios, oil capacities (from 8.82 up to 7.83)
  6
• 1.9 Code letters, gearbox allocation, ratios, oil capacities (from 8.83)
  7
• 1.10 Code letters, gearbox allocation, ratios, oil capacities (from 8.83)
  8
• 1.11 Code letters, gearbox allocation, ratios, oil capacities (from 8.83)
  8
• 1.12 Code letters, gearbox allocation, ratios, oil capacities (from 8.83)
  9
• 1.13 Transmission layout
  11
• Clutch
  14
• 1 Clutch
  14
• 1.1 Clutch
  14
• 1.2 Repairs to the clutch mechanism
  14
• 1.3 Clutch cable chafing against brake fluid reservoir
  17
• 1.4 Repairs to clutch (190/200 mm dia.)
  18
• Controls, Housing
  24
• 1 Controls, Housing
  24
• 1.1 Controls, Housing
  24
• 1.2 Operation of shift mechanism
  24
• 1.3 Repair shift linkage
  27
• 1.4 Adjusting gearshift linkage
  31
• 1.5 Adjusting selector shaft retaining screw
  32
• 1.6 Adjusting retaining screw for 5th gear
  33
• 1.7 Selector shaft lever self-locking nut
  33
• 1.8 Removing and installing bonded rubber bushes for gearbox carrier
  34
• 1.9 Removing and installing gearbox
  35
• 1.10 General view
  38
• 1.11 Dismantling and assembling gearbox
  40
• 1.12 Dismantling and assembling gearbox
  45
• 1.13 Dismantling and assembling gearbox
  48
• 1.14 Dismantling and assembling gearbox
  63
• 1.15 Dismantling and assembling gearbox
  68
• 1.16 Dismantling and assembling gearbox
  71
• 1.17 Vehicles with gearchange and consumption indicator
  74
• 1.18 Additional bearing for output shaft
  75
• 1.19 Gearbox breather relocation
  77
• 1.20 TDC sensor adapter in clutch housing
  77
• 1.21 Spring for the reverse gear relay lever
  78
• 1.22 Modified locating and mounting of the selector shaft in the gearbox
  78
• 1.23 Additionally securing magnet in clutch housing with sealing compound
  81
• 1.24 Selector shaft cover modified
  82
• Gears, Shafts
  83
• 1 Gears, Shafts
  83
• 1.1 Gears, Shafts
  83
• 1.2 Dismantling and assembling input shaft
  83
• 1.3 Dismantling and assembling output shaft
  93
• 1.4 Adjusting output shaft
  101
• 1.5 Synchronizer hub for 5th gear with retaining ring for locking keys
  104
• 1.6 Dismantling and assembling output shaft (pinion shaft)
  106
• Final drive, Differential
  107
• 1 Final drive, Differential
  107
• 1.1 Final drive, Differential
  107
• 1.2 Removing and installing drive flange oil seal
  107
• 1.3 Dismantling and assembling differential
  109
• 1.4 Adjustment table
  116
• 1.5 Adjusting differential
  116
• 1.6 Play free location of drive flange shafts
  118
• 1.7 Differential with cones: dismantling and assembling
  119
• 1.8 Differential bevel gear shaft secured with extended rivets
  123