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  • Examplepage for repair manual 3 5 speed manual Gearbox 020
  • Examplepage for repair manual 5 speed manual Gearbox 020
  • Examplepage for repair manual 2 5 speed manual Gearbox 020
  • Examplepage for repair manual 3 5 speed manual Gearbox 020

5 speed manual Gearbox 020

For Caddy Base / Caddy Club / Golf

Original Volkswagen repair manual


11,39 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.328 KB

128 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch, Controls, Housing, Gears, Shafts and Final drive, Differential. Show more
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Repair manual Caddy Base / Caddy Club / Golf 5 speed manual Gearbox 020 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Speedometter drive pinions
    2
  • 1.3 Code letters, gearbox allocation, ratios, oil capacities (up to 07.82)
    2
  • 1.4 Code letters, gearbox allocation, ratios, oil capacities (up to 07.82)
    3
  • 1.5 Code letters, gearbox allocation, ratios, oil capacities (up to 07.82)
    4
  • 1.6 Code letters, gearbox allocation, ratios, oil capacities (from 8.82) (up to 07.83)
    4
  • 1.7 Code letters, gearbox allocation, ratios, oil capacities (from 8.82 up to 07.83)
    5
  • 1.8 Code letters, gearbox allocation, ratios, oil capacities (from 8.82 up to 7.83)
    6
  • 1.9 Code letters, gearbox allocation, ratios, oil capacities (from 8.83)
    7
  • 1.10 Code letters, gearbox allocation, ratios, oil capacities (from 8.83)
    8
  • 1.11 Code letters, gearbox allocation, ratios, oil capacities (from 8.83)
    8
  • 1.12 Code letters, gearbox allocation, ratios, oil capacities (from 8.83)
    9
  • 1.13 Transmission layout
    11
  • Clutch
    14
  • 1 Clutch
    14
  • 1.1 Clutch
    14
  • 1.2 Repairs to the clutch mechanism
    14
  • 1.3 Clutch cable chafing against brake fluid reservoir
    17
  • 1.4 Repairs to clutch (190/200 mm dia.)
    18
  • Controls, Housing
    24
  • 1 Controls, Housing
    24
  • 1.1 Controls, Housing
    24
  • 1.2 Operation of shift mechanism
    24
  • 1.3 Repair shift linkage
    27
  • 1.4 Adjusting gearshift linkage
    31
  • 1.5 Adjusting selector shaft retaining screw
    32
  • 1.6 Adjusting retaining screw for 5th gear
    33
  • 1.7 Selector shaft lever self-locking nut
    33
  • 1.8 Removing and installing bonded rubber bushes for gearbox carrier
    34
  • 1.9 Removing and installing gearbox
    35
  • 1.10 General view
    38
  • 1.11 Dismantling and assembling gearbox
    40
  • 1.12 Dismantling and assembling gearbox
    45
  • 1.13 Dismantling and assembling gearbox
    48
  • 1.14 Dismantling and assembling gearbox
    63
  • 1.15 Dismantling and assembling gearbox
    68
  • 1.16 Dismantling and assembling gearbox
    71
  • 1.17 Vehicles with gearchange and consumption indicator
    74
  • 1.18 Additional bearing for output shaft
    75
  • 1.19 Gearbox breather relocation
    77
  • 1.20 TDC sensor adapter in clutch housing
    77
  • 1.21 Spring for the reverse gear relay lever
    78
  • 1.22 Modified locating and mounting of the selector shaft in the gearbox
    78
  • 1.23 Additionally securing magnet in clutch housing with sealing compound
    81
  • 1.24 Selector shaft cover modified
    82
  • Gears, Shafts
    83
  • 1 Gears, Shafts
    83
  • 1.1 Gears, Shafts
    83
  • 1.2 Dismantling and assembling input shaft
    83
  • 1.3 Dismantling and assembling output shaft
    93
  • 1.4 Adjusting output shaft
    101
  • 1.5 Synchronizer hub for 5th gear with retaining ring for locking keys
    104
  • 1.6 Dismantling and assembling output shaft (pinion shaft)
    106
  • Final drive, Differential
    107
  • 1 Final drive, Differential
    107
  • 1.1 Final drive, Differential
    107
  • 1.2 Removing and installing drive flange oil seal
    107
  • 1.3 Dismantling and assembling differential
    109
  • 1.4 Adjustment table
    116
  • 1.5 Adjusting differential
    116
  • 1.6 Play free location of drive flange shafts
    118
  • 1.7 Differential with cones: dismantling and assembling
    119
  • 1.8 Differential bevel gear shaft secured with extended rivets
    123
Manufacturer's designation 5 speed manual Gearbox 020
Manufacturer Volkswagen
Suitable for Caddy Base / Caddy Club / Golf / Golf (USA/Canada) (1974 - 2007)
Suitable car types 17
Transmission designations 020, 02K, 02KA, 09A
Transmission types 2Y, 3R, 4R, 5B, AUG, ATH, APW, AON, AMC, AGS, AGB, 9A, EJP, DFN, DDR, CYY, CYX, CRY, CQB, CHE, CHD, CHC, CDJ, CBS, AWY, AVX, AEN, ACD, 4T, 4S, AVZ, CYW, CYZ, DGH, DDG, DGD, AOP, CHB, DFW, STD, DFZ, DFP, DFQ, DFR, DFX, DGE, DGK, DGT, DMM, DXY, EJR, EJS, EJT, HBN, FVW, EJH, EAZ, EAY, DUW, DUV, DUU, DUS, DSB, DRZ, ERT, DNZ, DLP, CZE, DRY, DUT, CZD, CHV, CZA, CZK, DGL, DGM, EJL, EJN, CHW, CJF, FFZ, DQF, MWN, DGF, DGG, EEB, FGA, EYP, EYN, EYM, ELD, EGQ, EGP, EEF, EEE, GPD, GPC, GPB, GPA, GNZ, GNY, FYP, FYN, FYM, FYL, FST, EED, EEC
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