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  • Examplepage for repair manual 4 cyl. carburetor engine, mechanics (1.5, 1.6 and 1.8 litre engine)
  • Examplepage for repair manual 2 4 cyl. carburetor engine, mechanics (1.5, 1.6 and 1.8 litre engine)
  • Examplepage for repair manual 3 4 cyl. carburetor engine, mechanics (1.5, 1.6 and 1.8 litre engine)
  • Examplepage for repair manual 4 cyl. carburetor engine, mechanics (1.5, 1.6 and 1.8 litre engine)
  • Examplepage for repair manual 2 4 cyl. carburetor engine, mechanics (1.5, 1.6 and 1.8 litre engine)
  • Examplepage for repair manual 3 4 cyl. carburetor engine, mechanics (1.5, 1.6 and 1.8 litre engine)

4 cyl. carburetor engine, mechanics (1.5, 1.6 and 1.8 litre engine)

For Caddy Base / Caddy Club / Golf

Original Volkswagen repair manual


12,98 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

4.982 KB

150 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Dismantling and assembling cylinder block, crankshaft and flywheel, Servicing throttle controls - automatic gearbox and Vehicles with 2B2 carburettor and air pump for exhaust afterburning (01.76 >). Show more
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Repair manual Caddy Base / Caddy Club / Golf 4 cyl. carburetor engine, mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Characteristic engine features
    1
  • Removing and installing engine
    4
  • 1 Removing and installing engine
    4
  • 1.1 Removing and installing engine
    4
  • 1.2 Notes on removing
    4
  • 1.3 Taking engine off gearbox
    8
  • 1.4 Attaching engine to repair stand
    10
  • 1.5 Notes on installing
    10
  • 1.6 Tightening torques
    12
  • 1.7 Additional operations and instructions for vehicles with air conditioner
    12
  • Crankshaft group
    15
  • 1 Dismantling and assembling engine
    15
  • 1.1 Dismantling and assembling engine
    15
  • 1.2 Installing toothed belt
    22
  • 1.3 Adjusting V belt tension for alternator
    25
  • 2 Dismantling and assembling cylinder block, crankshaft and flywheel
    26
  • 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
    26
  • 2.2 Renewing crankshaft oil seal - pulley end
    33
  • 2.3 Crankshaft dimensions
    35
  • 2.4 Installing drive plate
    35
  • 2.5 Subsequent machining of ignition timing notch
    37
  • 3 Dismantling and assembling pistons and conrods
    39
  • 3.1 Dismantling and assembling pistons and conrods
    39
  • 3.2 Piston and cylinder dimensions
    47
  • Cylinder head, Valve gear
    50
  • 1 Removing and installing cylinder head
    50
  • 1.1 Removing and installing cylinder head
    50
  • 1.2 Installing cylinder head
    54
  • 1.3 Checking compression pressure
    55
  • 2 Servicing valve gear
    56
  • 2.1 Servicing valve gear
    56
  • 2.2 Reworking valve seats
    66
  • 2.3 Removing and installing camshaft
    69
  • 2.4 Checking hydraulic bucket tappets
    70
  • 2.5 Renewing valve stem oil seals
    71
  • 2.6 Checking valve guides
    72
  • 2.7 Renewing valve guides
    72
  • 2.8 Renewing camshaft oil seal
    72
  • 2.9 Checking and adjusting valve clearance
    73
  • Lubrication
    76
  • 1 Removing and installing parts of lubrication system
    76
  • 1.1 Removing and installing parts of lubrication system
    76
  • 1.2 Checking oil pressure switch and oil pressure
    83
  • Cooling system
    85
  • 1 Removing and installing parts of cooling system
    85
  • 1.1 Removing and installing parts of cooling system
    85
  • 1.2 Draining and filling cooling system
    91
  • 1.3 Checking cooling system and cap
    92
  • 1.4 Modified radiator attachment
    92
  • 1.5 Installing service cardboard air deflectors
    93
  • Fuel supply system
    95
  • 1 Removing and installing parts of fuel system
    95
  • 1.1 Removing and installing parts of fuel system
    95
  • 1.2 Removing and installing fuel tank with attachments
    97
  • 1.3 Modified fuel tank with modified breather system
    106
  • 1.4 Removing and installing fuel tank with attachments
    107
  • 1.5 Removing and installing fuel tank
    110
  • 1.6 Adjusting throttle cable - manual gearbox
    111
  • 2 Servicing throttle controls - automatic gearbox
    113
  • 2.1 Servicing throttle controls - automatic gearbox
    113
  • 2.2 Adjusting throttle cable
    115
  • 2.3 Adjusting accelerator pedal cable
    116
  • 2.4 Adjusting throttle controls - automatic gearbox
    116
  • Exhaust system
    119
  • 1 Removing and installing parts of exhaust system
    119
  • 1.1 Removing and installing parts of exhaust system
    119
  • 1.2 Removing and installing clamping springs
    128
  • 1.3 Tightening/loosening clamping springs
    128
  • 1.4 Checking exhaust gas recirculation and exhaust afterburning
    129
  • 2 Vehicles with 2B2 carburettor and air pump for exhaust afterburning (01.76 >)
    130
  • 2.1 Vehicles with 2B2 carburettor and air pump for exhaust afterburning (01.76 >)
    130
  • 2.2 Checking exhaust gas recirculation
    133
  • 2.3 Checking exhaust afterburning
    134
  • 3.2 Checking exhaust gas recirculation
    137
  • 3.3 Checking exhaust afterburning
    137
  • 4 Vehicles with engine code FN > 07.79, Keihin carburettor and manual gearbox
    139
  • 4.1 Vehicles with engine code FN > 07.79, Keihin carburettor and manual gearbox
    139
  • 4.2 Checking exhaust gas recirculation
    141
  • 5 Vehicles with PICT carburettor and exhaust afterburning without air pump (03.78 >)
    143
  • 5.1 Vehicles with PICT carburettor and exhaust afterburning without air pump (03.78 >)
    143
  • 5.2 Checking exhaust gas recirculation
    145
  • 5.3 Checking exhaust afterburning
    145
Manufacturer's designation 4 cyl. carburetor engine, mechanics (1.5, 1.6 and 1.8 litre engine)
Manufacturer Volkswagen
Suitable for Caddy Base / Caddy Club / Golf / Golf (USA/Canada) (1974 - 2007)
Suitable car types 17
Engine code BBV
Category Reparaturanleitung

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