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4 Speed Manual Gearbox 020

For Caddy Base / Caddy Club / Golf

Original Volkswagen repair manual


11,75 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.857 KB

133 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch controls, Controls, Housing, Dismantling and assembling gearbox, Dismantling and assembling input shaft and Repairing differential. Show more
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Repair manual Caddy Base / Caddy Club / Golf 4 Speed Manual Gearbox 020 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Code letters, allocation, ratios, capacities
    2
  • 1.3 4 Speed manual gearbox 020
    4
  • 1.4 Transmission changes: 4 speed manual gearbox 1A
    7
  • 1.5 Transmission layout
    8
  • Clutch
    11
  • 1 Repairing clutch controls
    11
  • 1.1 Repairing clutch controls
    11
  • 1.2 Release shaft, release lever, return spring, clutch lever and release bearing
    11
  • 1.3 Repairing clutch
    15
  • Controls, Housing
    21
  • 1 Controls, Housing
    21
  • 1.1 Controls, Housing
    21
  • 1.2 Repairing shift linkage
    21
  • 1.3 Repairing shift linkage
    25
  • 1.4 Adjusting shift linkage
    27
  • 1.5 Repairing shift linkage
    29
  • 1.6 Adjusting gear shift linkage
    33
  • 1.7 Modifications to the shift linkage
    37
  • 1.8 Boot with cap
    37
  • 1.9 One-piece shift rod bearing
    38
  • 1.10 Relay lever with larger rubber ball
    39
  • 1.11 Type of grease
    39
  • 1.12 Removing and installing bonded rubber bushes for gearbox carrier
    40
  • 1.13 Removing and installing gearbox
    41
  • 1.14 Dismantling and assembling gearbox
    45
  • 1.15 Removing and installing Housing
    49
  • 1.16 Service installation of the 5 speed manual gearbox
    58
  • 1.17 Selector shaft cover modified
    58
  • 1.18 Selector shaft lever serf-locking nut
    59
  • 2 Dismantling and assembling gearbox
    60
  • 2.1 Dismantling and assembling gearbox
    60
  • 2.2 Removing and installing drive shaft, output shaft and differential
    60
  • 2.3 Removing and installing drive shaft
    63
  • 2.4 Dismantling and assembling Gearbox
    68
  • 2.5 Modifications to gearbox housing
    71
  • 2.6 Repairing bearing housing
    73
  • 2.7 TDC sensor adapter in clutch housing
    78
  • 2.8 "Floating" shift fork rod
    79
  • 2.9 Location and bearings of gearshift shaft in gearbox modified
    80
  • 2.10 Gearbox breather relocation
    84
  • 2.11 Additionally securing magnet in clutch housing with sealing compound
    84
  • Gears, Shafts
    86
  • 1 Dismantling and assembling input shaft
    86
  • 1.1 Dismantling and assembling input shaft
    86
  • 1.2 Adjusting input shaft
    97
  • 1.3 Dismantling and assembling output shaft
    100
  • 1.4 Adjusting output shaft
    112
  • 1.5 Securing the output shaft needle roller bearing
    114
  • 1.6 Repair instructions:
    115
  • Final drive, Differential
    116
  • 1 Repairing differential
    116
  • 1.1 Repairing differential
    116
  • 1.2 Removing and installing drive flange oil seal
    116
  • 1.3 Dismantling and assembling differential
    118
  • 1.4 Adjusting differential
    126
  • 1.5 Differential bevel gear shaft secured with extended rivets
    128
  • 1.6 Adjustment list
    129
Manufacturer's designation 4 Speed Manual Gearbox 020
Manufacturer Volkswagen
Suitable for Caddy Base / Caddy Club / Golf / Golf (USA/Canada) (1974 - 2007)
Suitable car types 17
Transmission designations 02G, 02Z
Transmission types CEV, CEU, DYA, EME, EMF, AFL, DQR, EEZ, FTV, AFK, DXZ, FJS, FJH, FJK, FJJ, GUB, GUA, GTZ, GTY, GTX, GTW, GTV, GRC, GRB, GRA, GQZ, GQY, GQX, GQW, GMS, FJL, FJN, FJM, HCW, HDC, LRS, MAG, MQR, MQS, MQT, GTF, HCX, HCY, HCZ, JCC, JCD, JCE, JCF, JCG, JCH, JCJ, JQQ, JQR, JQS, JQT, JQU, JQV, JQW
Category Reparaturanleitung

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