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  • Examplepage for repair manual 4-Cyl. injection engine (1.6 ltr., 4 valve)
  • Examplepage for repair manual 2 4-Cyl. injection engine (1.6 ltr., 4 valve)
  • Examplepage for repair manual 3 4-Cyl. injection engine (1.6 ltr., 4 valve)

4-Cyl. injection engine (1.6 ltr., 4 valve)

For Lupo / Lupo 3L

Original Volkswagen repair manual


16,70 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.475 KB

201 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Dismantling and assembling cylinder block, crankshaft and flywheel, Electronic power control (EPC), Activated charcoal filter system and Checking components. Show more
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Repair manual Lupo / Lupo 3L 4-Cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    7
  • 1.4 Notes on installing
    7
  • 1.5 Tightening torques
    8
  • 1.6 Assembly mountings
    9
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    10
  • Crankshaft group
    11
  • 1 Dismantling and assembling engine
    11
  • 1.1 Dismantling and assembling engine
    11
  • 1.2 Removing and installing ribbed belt
    21
  • 2 Dismantling and assembling cylinder block, crankshaft and flywheel
    23
  • 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
    23
  • 2.2 Crankshaft dimensions
    26
  • 2.3 Renewing crankshaft oil seal -belt pulley end-
    26
  • 2.4 Renewing crankshaft sealing flange -flywheel end-
    28
  • 3 Dismantling and assembling pistons and conrods
    37
  • 3.1 Dismantling and assembling pistons and conrods
    37
  • 3.2 Piston and cylinder dimensions
    43
  • Cylinder head, Valve gear
    44
  • 1 Removing and installing cylinder head
    44
  • 1.1 Removing and installing cylinder head
    44
  • 1.2 Checking valve timing
    49
  • 1.3 Checking semi-automatic toothed belt tensioning roller
    52
  • 1.4 Removing, installing and tensioning toothed belts
    56
  • 1.5 Removing and installing camshaft housing
    63
  • 1.6 Removing and installing cylinder head
    66
  • 1.7 Checking compression pressures
    69
  • 2 Servicing valve gear
    71
  • 2.1 Servicing valve gear
    71
  • 2.2 Reworking valve seats
    80
  • 2.3 Removing and installing camshaft adjuster and exhaust camshaft sprocket
    82
  • 2.4 Renewing camshaft oil seals
    90
  • 2.5 Checking valve guides
    93
  • 2.6 Renewing valve guides
    94
  • 2.7 Renewing valve stem seals
    95
  • Lubrication
    98
  • 1 Removing and installing parts of the lubrication system
    98
  • 1.1 Removing and installing parts of the lubrication system
    98
  • 1.2 Removing and installing oil sump
    105
  • 1.3 Removing and installing oil pump
    107
  • 1.4 Checking oil pressure and oil pressure switch
    110
  • Cooling system
    112
  • 1 Removing and installing parts of cooling system
    112
  • 1.1 Removing and installing parts of cooling system
    112
  • 1.2 Parts of cooling system body side
    113
  • 1.3 Parts of cooling system engine side
    116
  • 1.4 Coolant hose connection diagram
    121
  • 1.5 Draining and filling cooling system
    122
  • 1.6 Removing and installing radiator
    124
  • 1.7 Removing and installing coolant pump
    126
  • Fuel supply system
    128
  • 1 Removing and installing parts of fuel supply system
    128
  • 1.1 Removing and installing parts of fuel supply system
    128
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    129
  • 1.3 Safety precautions when working on the fuel supply system
    133
  • 1.4 Rules for cleanliness
    134
  • 1.5 Removing and installing fuel delivery unit
    134
  • 1.6 Removing and installing fuel tank
    135
  • 1.7 Crash fuel shut-off
    137
  • 1.8 Checking fuel pump
    138
  • 2 Electronic power control (EPC)
    144
  • 2.1 Electronic power control (EPC)
    144
  • 2.2 Servicing parts of electronic power control (EPC)
    144
  • 3 Activated charcoal filter system
    145
  • 3.1 Activated charcoal filter system
    145
  • 3.2 Servicing parts of the activated charcoal filter system
    145
  • 3.3 Checking fuel tank breather
    147
  • Mixture preparation, Injection
    149
  • 1 Servicing injection system
    149
  • 1.1 Servicing injection system
    149
  • 1.2 Fitting locations overview
    149
  • 1.3 General notes on injection
    155
  • 1.4 Removing and installing parts of the injection system
    156
  • 1.5 Dismantling and assembling intake manifold
    164
  • 1.6 Dismantling and assembling fuel rail with injectors
    167
  • 1.7 Dismantling and assembling air cleaner
    170
  • 1.8 Safety precautions
    173
  • 1.9 Rules for cleanliness
    174
  • 1.10 Technical data
    174
  • 2 Checking components
    175
  • 2.1 Checking components
    175
  • 2.2 Checking injectors
    175
  • 2.3 Checking fuel pressure regulator and holding pressure
    178
  • 2.4 Adapting components
    182
  • Exhaust system
    183
  • 1 Removing and installing parts of exhaust system
    183
  • 1.1 Removing and installing parts of exhaust system
    183
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    183
  • Ignition system
    190
  • 1 Servicing ignition system
    190
  • 1.1 Servicing ignition system
    190
  • 1.2 General notes on ignition system
    190
  • 1.3 Removing and installing parts of the ignition system
    191
  • 1.4 Safety precautions
    193
  • 1.5 Test data, spark plugs
    194
Manufacturer's designation 4-Cyl. injection engine (1.6 ltr., 4 valve)
Manufacturer Volkswagen
Suitable for Lupo (1998 - 2006) / Lupo 3L (1999 - 2006)
Suitable car types 6X, 6E
Engine code AVY
Category Reparaturanleitung

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