Technical data
11 Checklist for evaluating running gear of accident vehicles
12 General information
3Front suspension
41 Evaluating accident vehicles
42 Raising wheel suspension to unladen position
53 Overview - front axle
74 Assembly overview: subframe
94.1 Repairing thread in longitudinal member
114.2 Fixing position of subframe and brackets
114.3 Lowering subframe
134.4 Removing and installing subframe without steering rack
164.5 Removing and installing subframe with steering rack
204.6 Repairing subframe
255 Assembly overview: front wheel suspension, suspension link
385.1 Checking swivel joint
395.2 Removing and installing swivel joint
405.3 Removing and installing suspension link with mounting bracket
435.5 Renewing bonded rubber bush for suspension link
525.6 Renewing mounting bracket with suspension link bush
546 Assembly overview: wheel bearing
576.1 Removing and installing wheel bearing unit
586.2 Removing and installing wheel bearing housing
607 Assembly overview: anti-roll bar
677.1 Removing and installing anti-roll bar
678 Assembly overview: suspension strut
728.1 Removing and installing suspension strut
738.2 Repairing suspension strut
799 Assembly overview - subframe strut
829.1 Removing and installing subframe strut
8210 Removing and installing drive shafts
8410.1 Loosening and tightening twelve-point bolt for drive shaft connection
8410.2 Removing and installing drive shaft with constant velocity joint
8510.3 Removing and installing drive shafts with triple roller joint AAR2600i
8910.4 Removing and installing drive shafts with triple roller joint AAR3300i
9211 Repairing drive shafts - overview of drive shafts
9711.1 Heat shield for drive shafts
9812 Assembly overview: drive shaft with VL100 constant velocity joint
9912.1 Dismantling and assembling drive shaft with VL100 constant velocity joint
10112.2 Checking outer constant velocity joint
10512.3 Checking inner constant velocity joint
10613 Assembly overview: drive shaft with VL107 constant velocity joint
10913.1 Dismantling and assembling drive shaft with VL107 constant velocity joint
11114 Assembly overview: drive shaft with triple roller joint AAR2600i
11614.1 Dismantling and assembling drive shaft with triple roller joint AAR2600i
11715 Assembly overview: drive shaft with triple roller joint AAR3300i
12215.1 Dismantling and assembling drive shaft with triple roller joint AAR3300i
123Rear suspension
1291 Evaluating accident vehicles
1292 Rear axle in unladen position
1303 Overview - rear axle
1324 Assembly overview: subframe, transverse links track rod
1344.1 Fixing position of subframe
1364.2 Lowering rear axle
1374.3 Assembly overview: rear left vehicle level sender G76
1404.4 Removing and installing rear left vehicle level sender G76
1414.5 Removing and installing rear axle
1424.6 Subframe bracket
1484.7 Removing and installing upper transverse link
1494.8 Removing and installing lower transverse link
1514.9 Removing and installing track rod
1525 Assembly overview: wheel bearing housing, trailing arm
1555.1 Removing and installing wheel bearing housing
1565.2 Renewing bonded rubber bush for wheel bearing housing
1595.3 Removing and installing wheel bearing unit
1625.4 Removing and installing wheel bearing pre-seal
1655.5 Removing and installing trailing arm with mounting bracket
1675.6 Repairing trailing arm
1716 Assembly overview: shock absorber, coil spring
1756.1 Removing and installing coil spring
1756.2 Removing and installing shock absorbers
1776.3 Repairing shock absorber
1797 Assembly overview: anti-roll bar
1817.1 Removing and installing anti-roll bar
1818 Assembly overview - tie bars
1848.1 Removing and installing radius rods
184Self-levelling suspension
1861 Appraisal of accident vehicles
1862 Components of adaptive chassis control DCC and fitting locations
1872.1 Shock absorber damping adjustment button E387
1882.2 Removing and installing front left and right body acceleration senders G341/G342
1882.3 Renewing bracket for front left/right body acceleration sender G341/G342
1892.5 Removing and installing front left/right vehicle level sender G78/G289
1922.6 Assembly overview: rear left vehicle level sender G76 for adaptive chassis control DCC
1932.8 Removing and installing electronically controlled damping control unit J250
1952.9 Basic setting of adaptive chassis control DCC
1962.10 Cable routing left front axle
1972.11 Cable routing right front axle
1982.12 Cable routing rear axle
1993 Assembly overview: suspension strut for adaptive chassis control DCC
2003.1 Removing and installing suspension strut for adaptive chassis control DCC
2014 Assembly overview: shock absorber for adaptive chassis control DCC
2094.1 Removing and installing rear body acceleration sender G343
2104.2 Removing and installing shock absorber for adaptive chassis control DCC
2114.3 Repairing shock absorber for adaptive chassis control DCC
213Wheels, tyres, vehicle geometry
2161 Evaluating accident vehicles
2162 Specified torques for wheel bolts
2173 Position of anti-theft wheel bolts for steel wheels
2184 Fitting wheel and tyre
2194.1 General information
2194.2 Fittings instructions
2195 Tyre pressure monitor display
2215.1 General information
2215.2 System fault in the ABS system
2225.3 Perform basic settings
2226 Vehicle alignment check
2236.1 General information
2236.2 Prerequisites for testing
2256.3 Test preparations
2256.4 Wheel alignment specifications
2266.5 Overview - wheel alignment procedure
2276.6 Correcting front axle camber
2286.7 Adjusting camber on rear axle
2296.8 Adjusting toe at rear axle
2316.9 Adjusting front axle toe
2326.10 Basic setting of steering angle sensor G85
2336.11 Vehicle data sticker
2337 Wheels, tyres
2347.1 Models with breakdown set
2347.2 Tyre sealant
2347.3 Removing a tyre
2347.4 Fitting a new tyre
2357.5 Tyre sealant disposal
2358 Instructions for changing or fitting wheels
2368.1 Fitting wheels
2379 Protecting wheel centring seat against corrosion
23810 Vibration due to wheels/tyres - causes and rectification
23910.1 Causes of rough running
23910.2 Balancing wheels
23910.3 Conducting a road test before balancing wheels
23910.4 Balancing wheels on stationary wheel balancing machine
24010.5 Vibration control system VAS 6230 A
24310.6 Finish balancer
24310.7 Radial and lateral runout of wheels and tyres
24410.9 Checking radial and lateral run-out on wheel rim
24510.10 Matching
24610.11 Flat spots caused by storage or handling
247Steering
2491 Evaluating accident vehicles
2492 General repair instructions
2502.1 Steering rack
2502.2 Gaskets and seals
2502.3 Nuts and bolts
2502.4 Electrical components
2512.5 Guided Fault Finding, vehicle self-diagnosis and Test Instruments
2513 Assembly overview - airbag and steering wheel
2523.1 Removing and installing airbag and steering wheel
2524.2 Handling and transporting steering column
2644.3 Checking steering column for damage
2655.1 Removing and installing steering column, left-hand drive, vehicle with knee airbag
2665.2 Handling and transporting steering column
2755.3 Checking steering column for damage
2766 Electromechanical steering rack, LHD vehicle
2776.1 Assembly overview - electromechanical steering rack, left-hand drive
2776.2 Removing and installing steering rack, left-hand drive vehicle
2787 Repairing electromechanical power steering rack
2867.1 Assembly overview: electromechanical steering rack
2867.2 Removing and installing track rod
2877.3 Removing and installing track rod ball joint
2907.4 Removing and installing boot
2917.5 Checking play, security and boots of track rod ends
2947.6 Checking and adjusting track rod length
2947.7 Allocation of track rod ball joints
295