General body repairs, exterior

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• Body - front
  2
• 1 Lock carrier
  2
• 1.1 Assembly overview – lock carrier
  2
• 1.2 Removing and installing lock carrier
  3
• 1.3 Moving to and back from service position
  6
• 1.4 Repairing lock carrier
  10
• 2 Wings
  13
• 2.1 Assembly overview – wing
  13
• 2.2 Removing and installing wing
  14
• 3 Bulkhead
  18
• 3.1 Assembly overview – bulkhead
  18
• 3.2 Assembly overview – plenum chamber cover
  18
• 3.3 Removing and installing bulkhead
  19
• 3.4 Removing and installing plenum chamber cover
  21
• Bonnet, rear lid
  27
• 1 Bonnet
  27
• 1.1 Assembly overview – bonnet
  27
• 1.2 Assembly overview – Bowden cable
  28
• 1.3 Removing and installing bonnet
  29
• 1.4 Adjusting bonnet
  32
• 1.5 Removing and installing rear lid lock
  39
• 1.6 Removing and installing bonnet lock operating lever
  44
• 1.7 Removing and installing striker pin
  45
• 1.8 Removing and installing hinges
  47
• 1.9 Removing and installing insulation
  50
• 1.10 Removing and installing gas strut
  51
• 1.11 Releasing gas from gas strut
  53
• 1.12 Removing and installing Bowden cable
  53
• 2 Rear lid
  57
• 2.1 Assembly overview – rear lid
  57
• 2.2 Removing and installing rear lid
  59
• 2.3 Adjusting rear lid
  63
• 2.4 Removing and installing rear lid lock
  70
• 2.5 Removing and installing operating mechanism
  82
• 2.6 Removing and installing hinges
  83
• 2.7 Removing and installing striker pin
  86
• 2.8 Removing and installing rear lid seal
  87
• 2.9 Removing and installing gas strut
  89
• 2.10 Releasing gas from gas strut
  90
• 2.11 Removing and installing rear lid drive unit VX69
  91
• 3 Tank flap unit
  96
• 3.1 Assembly overview – tank flap unit
  96
• 3.2 Removing and installing tank flap unit
  96
• 3.3 Removing and installing fuel tank flap
  100
• Front doors, door components, central locking
  102
• 1 Door
  102
• 1.1 Assembly overview – door
  102
• 1.2 Removing and installing inner door seal
  105
• 1.3 Removing and installing outer door seal
  107
• 1.4 Removing and installing door
  109
• 1.5 Adjusting door
  112
• 1.6 Adjusting striker pin
  115
• 1.7 Removing and installing door arrester
  117
• 2 Door components
  120
• 2.1 Assembly overview – door components
  120
• 2.2 Assembly overview – window regulator
  121
• 2.3 Assembly overview – door handle and door lock
  122
• 2.4 Removing and installing window regulator motor
  124
• 2.5 Removing and installing window regulator
  126
• 2.6 Removing and installing inner door cover
  129
• 2.7 Removing and installing striker pin
  131
• 2.8 Removing and installing cap on door handle
  133
• 2.9 Removing and installing lock cylinder
  139
• 2.10 Removing and installing door handle
  143
• 2.11 Removing and installing mounting bracket
  147
• 2.12 Removing and installing door lock
  149
• 2.13 Removing and installing window channel
  154
• 2.14 Removing and installing window slot outer seal
  157
• 2.15 Removing and installing window slot inner seal
  159
• 3 Central locking
  160
• 3.1 Overview of fitting locations – central locking system
  160
• 3.3 Removing and installing tank filler flap locking motor V155
  163
• 3.4 Removing and installing ignition key battery
  165
• 3.5 Removing and installing cap on ignition key
  167
• Rear doors, door components
  168
• 1 Door
  168
• 1.1 Assembly overview – door
  168
• 1.2 Removing and installing door
  171
• 1.3 Adjusting door
  173
• 1.4 Adjusting striker pin
  176
• 1.5 Removing and installing door arrester
  178
• 1.6 Removing and installing inner door seal
  180
• 1.7 Removing and installing outer door seal
  183
• 2 Door components
  186
• 2.1 Assembly overview – door components
  186
• 2.2 Assembly overview – window regulator
  188
• 2.3 Assembly overview – door handle and door lock
  188
• 2.4 Removing and installing window regulator motor
  189
• 2.5 Removing and installing window regulator
  192
• 2.6 Removing and installing inner door cover
  195
• 2.7 Removing and installing striker pin
  197
• 2.8 Removing and installing cap on door handle
  199
• 2.9 Removing and installing door handle
  204
• 2.10 Removing and installing mounting bracket
  208
• 2.11 Removing and installing door lock
  211
• 2.12 Removing and installing window channel
  215
• 2.13 Removing and installing window slot outer seal
  218
• 2.14 Removing and installing window slot inner seal
  220
• Sunroof
  221
• 1 Sliding sunroof
  221
• 1.1 Assembly overview – sliding sunroof
  221
• 1.2 Assembly overview – wind deflector
  223
• 1.3 Removing and installing sunroof panel
  224
• 1.4 Removing and installing rear sunroof panel
  227
• 1.5 Adjusting sunroof panel
  233
• 1.6 Removing and installing sliding sunroof seals
  237
• 1.7 Removing and installing wind deflector
  242
• 1.8 Removing and installing sunroof motor V1
  243
• 1.9 Removing and installing sunroof roller blind motor V260
  246
• 1.10 Removing and installing sunroof roller blind control unit J394
  247
• 1.11 Removing and installing sliding sunroof adjustment control unit J245
  248
• 1.12 Removing and installing sunroof roller blind
  249
• 1.13 Removing and installing sliding sunroof frame
  255
• 1.14 Removing and installing rear part
  258
• 1.15 Removing and installing tilt mechanism for sliding sunroof
  263
• 1.16 Removing and installing sunroof roller blind cables
  266
• 1.17 Manual operation
  268
• 2 Water drain hoses
  271
• 2.1 Assembly overview - water drain hoses
  271
• 2.2 Removing and installing water drain hoses
  271
• 2.3 Cleaning water drain hoses
  274
• Bumpers
  276
• 1 Bumper, front
  276
• 1.1 Assembly overview – bumper cover
  276
• 1.2 Assembly overview - add-on parts
  279
• 1.3 Assembly overview – bumper carrier
  285
• 1.4 Removing and installing bumper cover
  287
• 1.5 Repairing bumper cover
  291
• 2 Bumper, rear
  296
• 2.1 Assembly overview – bumper cover
  296
• 2.2 Assembly overview - guides for bumper cover
  297
• 2.3 Assembly overview - add-on parts
  297
• 2.4 Assembly overview – bumper carrier
  299
• 2.5 Removing and installing bumper cover
  300
• 2.6 Removing and installing bumper carrier
  303
• 2.7 Repairing bumper cover
  305
• Glazing
  314
• 1 Repair notes
  314
• 1.1 Minimum drying times for bonded windows
  314
• 1.2 Window repair
  314
• 1.3 Installation instructions for bonded windows
  315
• 1.4 Preparing old undamaged windows for installing
  316
• 1.5 Preparing new windows for installing
  317
• 1.6 Preparing body flange for installing
  319
• 1.7 Cleaning off excess adhesive
  320
• 2 Windscreen
  321
• 2.1 Assembly overview – windscreen
  321
• 2.2 Removing and installing windscreen
  322
• 3 Rear windscreen
  330
• 3.1 Assembly overview – rear window
  330
• 3.2 Removing and installing rear window
  331
• 4 Side windows
  335
• 4.1 Assembly overview - rear side windows
  335
• 4.2 Removing and installing rear side window
  336
• 5 Door windows
  341
• 5.1 Assembly overview - front door window
  341
• 5.2 Assembly overview - rear door window
  341
• 5.3 Removing and installing front door window
  342
• 5.4 Removing and installing rear door window
  346
• 5.5 Removing and installing fixed front door window
  350
• 5.6 Removing and installing fixed rear door window
  351
• Exterior equipment
  354
• 1 Radiator grille and front trim
  354
• 1.1 Assembly overview – radiator grille
  354
• 1.2 Removing and installing radiator grille
  355
• 2 Spoiler
  359
• 2.1 Assembly overview – spoiler
  359
• 2.2 Removing and installing spoiler
  359
• 3 Mouldings, trims, extensions
  366
• 3.1 Assembly overview – water deflector
  366
• 3.2 Assembly overview – wheel arch covers
  367
• 3.3 Assembly overview - heat shield
  368
• 3.4 Removing and installing water deflector
  369
• 3.5 Removing and installing cover
  370
• 3.6 Removing and installing B-pillar trim on door
  377
• 3.7 Removing and installing trim strip
  379
• 3.8 Removing and installing step moulding
  381
• 3.9 Removing and installing wheel arch covers
  384
• 3.10 Removing and installing underbody heat shield
  391
• 4 Noise insulation
  395
• 4.1 Assembly overview - noise insulation
  395
• 5 Underbody cladding
  399
• 5.1 Overview of fitting locations – trims
  399
• 5.2 Removing and installing underbody cladding
  400
• 5.3 Removing and installing tunnel cross-piece
  405
• 6 Roof moulding and roof railing
  408
• 6.1 Assembly overview - roof railing
  408
• 6.2 Removing and installing roof railing
  408
• 7 Exterior mirror
  410
• 7.1 Assembly overview – exterior mirror
  410
• 7.2 Removing and installing exterior mirror
  412
• 7.3 Removing and installing mirror glass
  414
• 7.4 Removing and installing mirror adjustment unit
  416
• 7.5 Removing and installing mirror cover
  418
• 7.6 Removing and installing mirror frame
  419
• 8 Wheel housing liner
  421
• 8.1 Assembly overview – front wheel housing liner
  421
• 8.2 Assembly overview – rear wheel housing liner
  422
• 8.3 Removing and installing front wheel housing liner
  423
• 8.4 Removing and installing rear wheel housing liner
  425
• 9 Lettering and emblems
  427
• 9.1 Dimensions - lettering and emblems on rear
  427
• 9.2 Dimensions – lettering and emblems on sides
  429
• 9.3 Removing and installing badges at front
  430
• 9.4 Renewing lettering and badges at rear
  433
• 9.5 Renewing lettering and badges on sides
  434
• 9.6 Removing and installing lettering and emblems for radiator grille
  435
• 10 Special add-on parts
  437
• 10.1 Assembly overview – special add-on parts
  437
• 11 Towing bracket
  438
• 11.1 Assembly overview – towing bracket
  438
• 11.2 Removing and installing towing bracket
  438
• 11.3 Removing and installing trigger unit
  440