Name: General body repairs, exterior
Brand: Volkswagen
SKU: CDGeb1944f0e554
Price: 31.38 EUR
Availability: InStock

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Reparaturanleitung Passat Variant / Passat General body repairs, exterior pdf Download mit dem Inhalt:

Kapitelübersicht

Body - front
1
1 Lock carrier
1
1.1 Tools
1
1.2 Assembly overview - lock carrier, service position
2
1.3 Service position
3
1.4 Removing and installing lock carrier with add-on parts
4
1.5 Assembly overview - air deflector elements on lock carrier
6
1.6 Removing and installing pressure hoses
7
2 Wing
9
2.1 Tools
9
2.2 Assembly overview - front wing
9
2.3 Removing and installing wing
10
2.4 Removing and installing wing bracket
12
3 Noise insulation
14
3.1 Tools
14
3.2 Assembly overview - noise insulation (long version)
14
3.3 Assembly overview - noise insulation (short version)
16
4 Underbody cladding
17
4.1 Tools
17
4.2 Assembly overview - underbody cladding
17
4.3 Assembly overview - additional underbody covers (BlueMotion vehicles)
19
5 Fuel tank covers (natural gas vehicles)
20
6 Bulkhead
21
6.1 Tools
21
6.2 Materials
21
6.3 Assembly overview - bulkhead
22
7 Tunnel cross-piece
23
7.1 Tools
23
7.2 Assembly overview - tunnel cross-piece
23
Bonnet, rear lid
25
1 Bonnet
25
1.1 Tools
25
1.2 Assembly overview - bonnet
25
1.3 Removing and installing bonnet
27
1.4 Removing gas strut
29
1.5 Releasing gas from gas strut
29
1.6 Assembly overview - bonnet hinge
29
1.7 Removing and installing bonnet hinge
30
1.8 Assembly overview - insulation
33
1.9 Removing and installing insulation
34
1.10 Assembly overview - bonnet lock and release components
36
1.11 Removing and installing bonnet lock
37
1.12 Disconnecting Bowden cable
38
1.13 Adjusting bonnet
38
1.14 Removing and installing release lever
41
2 Rear lid (Saloon)
42
2.1 Tools
42
2.2 Assembly overview - rear lid
42
2.3 Removing and installing rear lid
43
2.4 Removing gas strut
45
2.5 Installing gas strut
46
2.6 Releasing gas from gas strut
47
2.7 Assembly overview - rear lid hinge
47
2.8 Removing and installing rear lid hinge
48
2.9 Assembly overview - hinge seal
51
2.10 Removing and installing hinge seal
52
2.11 Removing and installing striker pin
54
2.12 Adjusting rear lid
54
2.13 Assembly overview - release element
57
2.14 Removing and installing release element
58
2.15 Removing and installing lid lock
60
2.16 Rear lid seal
61
2.17 Removing and installing rear lid seal
62
3 Rear lid (Variant)
64
3.1 Tools
64
3.2 Assembly overview - rear lid
64
3.3 Removing and installing rear lid
65
3.4 Removing and installing rear lid hinge
67
3.5 Removing and installing lid lock
69
3.6 Removing and installing striker pin
71
3.9 Adjusting rear lid
76
3.10 Removing and installing gas strut
80
3.11 Releasing gas from gas strut
80
3.12 Removing and installing motor in control unit for electrically operated rear lid
80
3.13 Rear lid seal
84
3.14 Removing and installing rear lid seal
84
3.15 Assembly overview - cover
87
4 Tank flap unit
88
4.1 Tools
88
4.2 Assembly overview - tank flap unit and actuator
88
4.3 Assembly overview - tank flap unit for natural gas vehicles
90
4.4 Removing and installing tank flap unit
91
4.5 Removing and installing actuator
93
Front doors, door components, central locking
94
1 Front door
94
1.1 Tools
94
1.2 Assembly overview - front door
95
1.3 Assembly overview - door hinges
97
1.4 Removing and installing door
98
1.5 Adjusting door
100
2 Door components
102
2.1 Tools
102
2.2 Assembly overview - assembly carrier
103
2.3 Removing and installing assembly carrier
103
2.4 Assembly overview - door handle and door lock
109
2.5 Removing and installing lock cylinder housing cover cap
110
2.6 Removing and installing lock cylinder housing
111
2.7 Removing and installing door handle
112
2.8 Removing and installing door handle with access and start authorisation
113
2.9 Removing and installing door lock
115
2.10 Removing and installing bearing bracket
119
2.11 Removing and installing retaining bracket
122
2.12 Door inner seal
123
2.13 Removing and installing door inner seal
124
2.14 Removing and installing door outer seal
125
2.15 Assembly overview - insulation
129
3 Central locking
130
3.1 Fitting location overview - central locking components
130
3.2 Adapting remote control keys to remote control
132
3.3 Adapting remote control keys to immobilizer
132
3.4 Removing and installing remote control key battery
132
Rear doors, door components
135
1 Rear door (Saloon)
135
1.1 Tools
135
1.2 Assembly overview - rear door
136
1.3 Assembly overview - door hinges
138
1.4 Removing and installing door
139
1.5 Adjusting door
141
2 Rear door (Variant)
143
2.1 Tools
143
2.2 Assembly overview - rear door
144
2.3 Assembly overview - door hinges
145
2.4 Removing and installing door
147
2.5 Adjusting door
149
3 Door components
151
3.1 Tools
151
3.2 Assembly overview - assembly carrier
152
3.3 Removing and installing assembly carrier
152
3.4 Assembly overview - door handle and door lock
159
3.5 Removing and installing lock cylinder housing cover cap
160
3.6 Removing and installing lock cylinder housing
161
3.7 Removing and installing door handle
162
3.8 Removing and installing door handle with access and start authorisation
163
3.9 Removing and installing door lock
165
3.10 Removing and installing bearing bracket
168
3.11 Removing and installing retaining bracket
171
3.12 Door inner seals
172
3.13 Removing and installing door inner seal
173
3.14 Removing and installing door outer seal
174
3.15 Assembly overview - insulation
178
Sunroof
179
1 Sliding/tilting sunroof with glass panel (Meritor)
179
1.1 Tools
179
1.2 Function
179
1.3 Assembly overview - sliding/tilting sunroof with glass panel
180
1.4 Removing and installing boot
183
1.5 Removing sliding/tilting sunroof glass panel
184
1.6 Installing sliding/tilting sunroof glass panel
185
1.7 Adjusting height of sliding/tilting sunroof glass panel
185
1.8 Adjusting panel seal
186
1.9 Removing and installing panel seal
187
1.10 Removing and installing wind deflector
187
1.11 Removing and installing sliding headliner
188
1.12 Removing and installing sliding/tilting sunroof glass panel drive
189
1.13 Adjusting drive for sliding/tilting sunroof glass panel ("0" position)
190
1.14 Removing and installing sliding/tilting sunroof glass panel automatic preselection switch
191
1.15 Checking parallel running
191
1.16 Adjusting parallel running
191
1.17 Assembly overview - carrier unit
192
1.18 Removing and installing carrier unit
193
1.19 Operating without current
198
1.20 Removing and installing guide plate
198
1.21 Removing and installing guide plate
199
1.22 Cleaning water drain hoses
200
2 Sliding/tilting sunroof with solar panel (Webasto)
204
2.1 Tools
204
2.2 Function
204
2.3 Assembly overview - sliding/tilting sunroof with solar panel
205
2.4 Removing sliding/tilting sunroof solar panel
206
2.5 Installing sliding/tilting sunroof solar panel
207
2.6 Adjusting sliding/tilting sunroof solar panel height
207
2.7 Checking parallel running of solar panel
208
2.8 Adjusting parallel running of solar panel
209
2.9 Renewing panel seal
209
2.10 Removing wind deflector
209
2.11 Removing solar panel trim
210
2.12 Removing sliding/tilting sunroof drive
210
2.13 Adjusting drive for sliding/tilting sunroof (zero position)
211
2.14 Removing pre-selector control for sliding/tilting sunroof
212
2.15 Removing electrical contact in solar roof
212
2.17 Removing and installing carrier unit
213
2.18 Operating without current
217
2.19 Cleaning water drain hoses
218
Bumpers
222
1 Front bumper cover
222
1.1 Tools
222
1.2 Repairing front bumper cover
222
1.3 Installing bracket for parking aid system
222
1.4 Assembly overview - front bumper cover
227
1.5 Assembly overview - front bumper cover »R36«
227
1.6 Removing and installing front bumper cover
228
1.7 Front bumper cover add-on parts
230
1.8 Add-on parts for front bumper cover »R36«
231
1.9 Front bumper cover substructure parts
232
1.10 Assembly overview - front bumper carrier
233
1.11 Assembly overview - front bumper carrier (USA)
234
1.12 Assembly overview - front bumper bracket »R36« and »R-Line«
234
2 Rear bumper cover (Saloon)
236
2.1 Tools
236
2.2 Repairing rear bumper cover
236
2.3 Installing bracket for parking aid system
236
2.4 Assembly overview - rear bumper cover
241
2.5 Removing and installing rear bumper cover
242
2.6 Rear bumper cover add-on parts
244
2.7 Rear bumper cover substructure parts
247
2.8 Assembly overview - rear bumper carrier
248
2.9 Assembly overview - towing bracket
249
3 Rear bumper cover (Variant)
251
3.1 Tools
251
3.2 Repairing rear bumper cover
251
3.3 Installing bracket for parking aid system
251
3.4 Assembly overview - rear bumper cover
256
3.5 Removing and installing rear bumper cover
257
3.6 Rear bumper cover add-on parts
259
3.7 Rear bumper cover substructure parts
262
3.8 Assembly overview - rear bumper carrier
263
3.9 Assembly overview - towing bracket
264
Glazing
266
1 Flush bonded windows
266
1.1 Tools
266
1.2 Materials
267
1.3 Repairing windscreen
268
1.4 Assembly overview - windscreen
268
1.5 Assembly overview - plenum chamber cover
270
1.6 Removing windscreen
273
1.7 Installing windscreen
275
1.8 Assemble overview - rear window (Saloon)
275
1.9 Removing undamaged rear window (Saloon)
277
1.10 Removing broken rear window (Saloon)
278
1.11 Installing rear window (Saloon)
278
1.12 Assembly overview - rear window (Variant)
278
1.13 Removing undamaged rear window (Variant)
279
1.14 Removing broken rear window (Variant)
280
1.15 Installing rear window (Variant)
281
1.16 Assembly overview - side window (Variant)
281
1.17 Removing undamaged side window (Variant)
282
1.18 Removing broken side window (Variant)
283
1.19 Installing side window (Variant)
283
1.20 Preparing old undamaged window for glazing
284
1.21 Preparing new window without precoating for glazing
284
1.22 Preparing body flange for glazing
285
1.23 Installation instructions
287
1.24 Minimum curing period
289
1.25 Touching up paint damage
290
1.26 Cleaning off excess adhesive sealing material
290
2 Front door window
291
2.1 Tools
291
2.2 Assembly overview
292
2.3 Removing and installing door window
293
2.4 Removing and installing window regulator motor
297
2.5 Removing and installing window channel
298
2.6 Removing and installing window channel trim strip
301
3 Rear door window (Saloon)
303
3.1 Tools
303
3.2 Assembly overview
304
3.3 Removing and installing door window
305
3.4 Removing and installing window regulator motor
309
3.5 Removing and installing window channel
310
3.6 Removing and installing window channel trim strip
312
4 Rear door window (Variant)
314
4.1 Tools
314
4.2 Assembly overview
315
4.3 Removing and installing door window
316
4.4 Removing and installing window regulator motor
321
4.5 Removing and installing window channel
322
4.6 Removing and installing guide rails
323
4.7 Removing and installing window channel trim strip
324
Exterior equipment
326
1 Wheel housing liner
326
1.1 Tools
326
1.2 Assembly overview - front wheel housing liner
326
1.3 Removing and installing front wheel housing liner
327
1.4 Assembly overview - rear wheel housing liner
329
1.5 Removing and installing rear wheel housing liner
330
2 Exterior mirror
332
2.1 Tools
332
2.2 Assembly overview - exterior mirror
332
2.3 Removing and installing mirror glass
333
2.4 Removing and installing mirror housing
334
2.5 Removing and installing trim
335
2.6 Removing and installing turn signal repeater
335
2.7 Removing and installing exterior mirror
336
3 Radiator grille
338
3.1 Tools
338
3.2 Radiator grille
338
3.3 Radiator grille »R36«
342
3.4 Removing and installing VW emblem
344
3.5 Removing and installing VW emblem on vehicles with adaptive cruise control
346
3.6 Assembly overview - number plate carrier
347
3.7 Removing and installing number plate carrier
348
4 Roof railing
350
4.1 Tools
350
4.2 Assembly overview - roof railing
350
4.3 Removing and installing roof railing
351
4.4 Assembly overview - roof railing retaining bracket
354
4.5 Removing and installing roof railing retaining bracket
355
5 Mouldings and trims
358
5.1 Tools
358
5.2 Assembly overview - water deflector
359
5.3 Removing and installing water deflector
359
5.4 Assembly overview - protective side strip
362
5.5 Removing protective side moulding
362
5.6 Installing protective side moulding
364
5.7 Front and rear door mouldings, vehicles up to 05.2007
365
5.8 Front and rear door mouldings - vehicles from 06.2007
368
5.9 Assembly overview - side member extension
372
5.10 Assembly overview - rear lid trim strip (Variant)
373
5.11 Wheel arch trim
374
5.12 »R-Line« and »Exclusive« cover strip
376
6 Special add-on parts
378
6.1 Safety requirements
378
6.2 Tools
378
6.3 Materials
380
6.4 Special add-on parts for Passat »R36« and »R-Line«
381
6.5 Removing and installing front wheel housing extension
382
6.6 Removing and installing rear wheel housing extension
385
6.7 Assembly overview - side member extension
387
6.8 Roof edge spoiler (Variant)
388
6.9 Rear lid spoiler, Saloon
392
6.10 Fitting notes
396
6.11 Preparing add-on parts for bonding
396
6.12 Preparing new add-on part for bonding
396
6.13 Preparing body kit component for bonding
397
6.14 Installation instructions
397
6.15 Minimum curing period
398
6.16 Touching up paint damage
398
6.17 Cleaning off excess adhesive sealing material
398
6.18 Cleaning guidelines
398
7 Lettering
399
7.1 Tools
399
7.2 Fitting notes
399
7.3 Rear lettering - dimensions
400
7.4 Lettering on wing
404
8 Scuff protection film »R36« and »R-Line«
409
8.1 Scuff protection film at front and rear
409

Herstellerbezeichnung	General body repairs, exterior
Hersteller	Volkswagen
Passend für	Passat Variant (2006 - 2007) / Passat (2005 - 2008)
Passende Autotypen	3C5, 3C2
Kategorie	Reparaturanleitung

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