General body repairs, exterior

Kapitelübersicht

• Body - front
  1
• 1 Lock carrier
  1
• 1.1 Assembly overview – lock carrier
  1
• 1.2 Moving to and back from service position
  1
• 1.3 Removing and installing lock carrier
  5
• 2 Wings
  8
• 2.1 Assembly overview – wing
  8
• 2.2 Removing and installing wing
  8
• 3 Bulkhead
  14
• 3.1 Assembly overview – bulkhead
  14
• 3.2 Assembly overview – plenum chamber cover
  14
• 3.3 Removing and installing plenum chamber cover
  15
• Bonnet, rear lid
  19
• 1 Bonnet
  19
• 1.1 Assembly overview – bonnet
  19
• 1.2 Removing and installing bonnet
  22
• 1.3 Adjusting bonnet
  26
• 1.4 Removing and installing hinges
  31
• 1.5 Removing and installing bonnet stay
  33
• 1.6 Removing and installing bonnet seals
  35
• 1.7 Removing and installing rear lid lock
  36
• 1.8 Removing and installing bonnet lock operating lever
  39
• 2 Rear lid
  42
• 2.1 Assembly overview – rear lid
  42
• 2.2 Removing and installing rear lid
  44
• 2.3 Adjusting rear lid
  47
• 2.4 Removing and installing hinges
  54
• 2.5 Removing and installing gas strut
  57
• 2.6 Removing and installing operating mechanism
  60
• 2.7 Removing and installing rear lid lock
  62
• 2.8 Removing and installing rear lid seal
  65
• 3 Tank flap unit
  68
• 3.1 Assembly overview – tank flap unit
  68
• 3.2 Removing and installing tank flap unit
  68
• 4 Charging flap unit
  71
• 4.1 Assembly overview – charging flap unit
  71
• 4.2 Removing and installing charging flap unit
  72
• Front doors, door components, central locking
  76
• 1 Door
  76
• 1.1 Assembly overview – door
  76
• 1.2 Removing and installing door
  78
• 1.3 Adjusting door
  82
• 1.4 Adjusting striker pin
  86
• 2 Door components
  89
• 2.1 Assembly overview - components
  89
• 2.2 Assembly overview – door handle and door lock
  92
• 2.3 Removing and installing components
  94
• 2.4 Removing and installing door handle
  100
• 2.5 Removing and installing door lock
  113
• 2.6 Removing and installing door seal
  116
• 3 Central locking
  119
• 3.1 Assembly overview - central locking
  119
• 3.2 Removing and installing ignition key battery
  122
• Rear doors, door components
  125
• 1 Door
  125
• 1.1 Assembly overview – door
  125
• 1.2 Removing and installing door
  127
• 1.3 Adjusting door
  131
• 1.4 Adjusting striker pin
  133
• 2 Door components
  137
• 2.1 Assembly overview - components
  137
• 2.2 Assembly overview – door handle and door lock
  138
• 2.3 Removing and installing components
  139
• 2.4 Removing and installing door handle
  146
• 2.5 Removing and installing door lock
  152
• 2.6 Removing and installing door seal
  155
• Sunroof
  158
• 1 Sliding sunroof
  158
• 1.1 Assembly overview – sliding sunroof
  158
• 1.2 Assembly overview – sunroof roller blind
  161
• 1.3 Assembly overview - sliding sunroof frame
  162
• 1.4 Assembly overview - front trim
  163
• 1.5 Removing sunroof panel
  164
• 1.6 Adjusting sunroof panel
  171
• 1.7 Removing and installing sliding sunroof adjustment control unit J245
  172
• 1.8 Adapting sliding sunroof adjustment control unit J245
  177
• 1.9 Removing and installing cover
  178
• 1.10 Removing and installing wind deflector
  179
• 1.11 Removing and installing sunroof roller blind
  181
• 1.12 Removing and installing slotted guide
  188
• 1.13 Removing and installing sliding sunroof seals
  192
• 1.14 Removing and installing sliding sunroof frame
  195
• 1.15 Removing and installing front trim for sliding sunroof
  205
• 2 Water drain hoses
  215
• 2.1 Assembly overview - water drain hoses
  215
• 2.2 Cleaning water drain hoses
  215
• Bumpers
  218
• 1 Bumper, front
  218
• 1.1 Assembly overview – bumper cover
  218
• 1.2 Removing and installing bumper cover
  224
• 1.3 Repairing bumper cover
  227
• 2 Bumper, rear
  228
• 2.1 Assembly overview – bumper cover
  228
• 2.2 Removing and installing bumper cover
  234
• 2.3 Installing holder for parking aid sender
  237
• 2.4 Repairing bumper cover
  242
• Glazing
  243
• 1 Repair notes
  243
• 1.1 Minimum drying times for bonded windows
  243
• 1.2 Window repair
  244
• 1.3 Installation instructions for bonded windows
  244
• 1.4 Preparing old undamaged windows for installing
  246
• 1.5 Preparing new windows for installing
  247
• 1.6 Preparing body flange for installing
  247
• 1.7 Cleaning off excess adhesive
  249
• 2 Windscreen
  250
• 2.1 Assembly overview – windscreen
  250
• 2.2 Removing and installing windscreen
  250
• 3 Rear windscreen
  257
• 3.1 Assembly overview – rear window
  257
• 3.2 Removing and installing rear window
  257
• 4 Side windows
  262
• 4.1 Assembly overview - rear side windows
  262
• 4.2 Removing and installing rear side window
  262
• 5 Door windows
  266
• 5.1 Assembly overview - front door window
  266
• 5.2 Assembly overview - rear door window
  266
• 5.3 Removing and installing front door window
  267
• 5.4 Removing and installing rear door window
  271
• 6 Window regulator
  275
• 6.1 Removing and installing front window regulator
  275
• 6.2 Removing and installing front window regulator motor
  277
• 6.3 Removing and installing front window regulator drive
  280
• 6.4 Removing and installing front window crank
  282
• 6.5 Removing and installing rear window regulator
  283
• 7 Window channels and seals
  286
• 7.1 Removing and installing front window channel
  286
• 7.2 Guide rail
  289
• 7.3 Removing and installing rear window channel
  293
• 7.4 Removing and installing front window slot seal
  295
• 7.5 Removing and installing rear window slot strip
  299
• 7.6 Removing and installing window seal
  301
• Exterior equipment
  302
• 1 Radiator grille and front trim
  302
• 1.1 Assembly overview – radiator grille
  302
• 1.2 Removing and installing radiator grille
  302
• 2 Spoiler
  305
• 2.1 Assembly overview - spoiler, GTI
  305
• 2.2 Removing and installing spoiler, GTI
  305
• 3 Mouldings, trims, extensions
  311
• 3.1 Assembly overview – side member trim
  311
• 3.2 Assembly overview - A-pillar trim
  312
• 3.3 Removing and installing side member trim
  313
• 3.4 Removing and installing B-pillar trim
  325
• 3.5 Removing and installing wheel arch covers
  328
• 3.6 Removing and installing trim strips
  332
• 3.7 Removing and installing step moulding
  336
• 3.8 Removing and installing trim strip
  339
• 4 Underbody cladding
  341
• 4.1 Assembly overview - gas tank cover
  341
• 4.2 Overview of fitting locations – trims
  341
• 4.3 Assembly overview - bracing on underbody
  344
• 4.4 Removing and installing underbody cladding
  345
• 5 Roof moulding and roof railing
  348
• 5.1 Assembly overview - roof railing
  348
• 5.2 Removing and installing roof railing
  348
• 6 Exterior mirror
  350
• 6.1 Assembly overview – exterior mirror
  350
• 6.2 Removing and installing mirror glass
  354
• 6.3 Removing and installing mirror cover
  356
• 6.4 Removing and installing mirror frame
  362
• 6.5 Removing and installing mirror adjustment unit
  364
• 6.6 Removing and installing exterior mirror
  369
• 7 Wheel housing liner
  375
• 7.1 Assembly overview – front wheel housing liner
  375
• 7.2 Assembly overview – rear wheel housing liner
  375
• 7.3 Removing and installing front wheel housing liner
  376
• 7.4 Removing and installing rear wheel housing liner
  379
• 8 Lettering and badges
  384
• 8.1 Dimensions - lettering and badges on rear
  384
• 8.2 Renewing lettering and badges on sides
  387
• 8.3 Removing and installing lettering and emblems for radiator grille
  391
• 8.4 Renewing lettering and badges at rear
  395
• 9 Protective films/decorative films
  399
• 9.1 Renewing protective films/decorative films
  399
• 10 Special add-on parts
  405
• 10.1 Assembly overview – special add-on parts
  405
• 11 Heat shields
  408
• 11.1 Removing and installing underbody heat shield
  408