Brake systems

Kapitelübersicht

• Technical data
  1
• 1 Identification
  1
• 1.1 Allocation of PR number - brakes
  1
• 2 Technical data
  4
• 2.1 Technical data for brakes
  4
• 3 Brake test
  7
• 3.1 General information
  7
• 3.2 Checking vehicles with front-wheel drive
  7
• 3.3 Checking vehicles with four-wheel drive
  7
• Anti-lock brake system
  9
• 1 General information
  9
• 1.1 General notes on ABS
  9
• 1.2 Repair instructions for repair work on ABS
  10
• 1.3 Vehicle diagnosis, testing and information system
  11
• 2 Electrical/electronic components and locations
  13
• 2.1 ABS Mark 70 (ABS/TCS)
  13
• 2.2 ABS Mark 60 EC (ABS/EDL/TCS/ESP)
  14
• 3 Fault display via warning lamps
  16
• 3.1 ABS/TCS
  16
• 3.2 ABS/EDL/TCS/ESP
  17
• 4 ABS Mark 70 (ABS/TCS)
  20
• 4.1 Assembly overview - ABS Mark 70 (ABS/TCS), LHD vehicles
  20
• 4.2 Assembly overview - ABS Mark 70 (ABS/TCS), RHD vehicles
  22
• 4.7 Separating control unit from hydraulic unit
  36
• 4.8 Fitting control unit to hydraulic unit
  37
• 5 ABS Mark 60 EC (ABS/EDL/TCS/ESP)
  38
• 5.1 Assembly overview - ABS Mark 60 EC, LHD vehicles
  38
• 5.2 Assembly overview - ABS Mark 60 EC (ABS/EDL/TCS/ESP), RHD vehicles
  40
• 5.3 Connecting brake lines from brake master cylinder to hydraulic unit, left-hand drive vehicle
  41
• 5.7 Separating control unit from hydraulic unit
  56
• 5.8 Installing new control unit
  57
• 6 Sensors
  58
• 6.1 Assembly overview - speed sensor on front axle
  58
• 6.2 Assembly overview - speed sensor on rear axle
  59
• 6.3 Removing and installing speed sensors on front axle G45 / G47
  60
• 6.4 Removing and installing speed sensor on rear axle G44 / G46
  61
• 6.5 Removing and installing parts of ESP system
  62
• Brakes - mechanism
  63
• 1 Front brakes
  63
• 1.1 Assembly overview - front brakes
  63
• 1.2 Removing and installing brake pads or linings
  69
• 1.3 Removing and installing brake caliper
  75
• 2 Rear brakes
  79
• 2.1 Assembly overview - rear brakes
  79
• 2.2 Removing and installing brake pads or linings
  86
• 2.3 Removing and installing brake caliper
  93
• 3 Handbrake
  100
• 3.1 Assembly overview - handbrake lever
  100
• 3.2 Adjusting handbrake
  100
• 3.3 Removing and installing handbrake cable
  102
• 4 Brake pedal
  105
• 4.1 Assembly overview - brake pedal
  105
• 4.2 Separating brake pedal from brake booster
  107
• 4.3 Clipping brake pedal to brake booster
  108
• 4.4 Removing and installing mounting bracket
  109
• 4.5 Removing and installing brake pedal
  112
• Brakes - hydraulics
  114
• 1 Front brake caliper
  114
• 1.1 Assembly overview - front brake caliper
  114
• 1.2 Removing and installing brake caliper piston
  115
• 2 Rear brake caliper
  121
• 2.1 Assembly overview - rear brake caliper
  121
• 2.2 Removing and installing brake caliper piston
  123
• 3 Brake booster and brake master cylinder
  128
• 3.1 Assembly overview - brake booster/brake master cylinder
  128
• 3.2 Removing and installing brake light switch F
  135
• 3.3 Removing and installing brake fluid reservoir
  141
• 3.4 Removing and installing brake master cylinder
  148
• 3.5 Removing and installing brake booster
  165
• 4 Vacuum system
  198
• 4.1 Assembly overview - vacuum pump
  198
• 4.3 Checking vacuum system
  200
• 4.4 Checking non-return valve :
  204
• 4.5 Removing and installing vacuum sender G608
  205
• 4.6 Removing and installing brake servo pressure sensor G294
  205
• 5 Brake lines
  207
• 5.1 Repairing brake lines
  207
• 6 Hydraulic system
  212
• 6.1 Bleeding brake system
  212
• 6.2 Pre-bleeding
  213
• 6.3 Bleeding (normal)
  214
• 6.4 Subsequent bleeding
  214
• 6.5 Testing for leaks
  214