Brake systems

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Brakes ▸ 09.99
  1
• 1.2 Brakes 10.99 ▸
  5
• 2 Brake test
  8
• 2.1 General
  8
• 2.2 Test for vehicles with front-wheel drive
  8
• Anti-lock brake system
  9
• 1 Anti-lock brake system (ABS) ITT Mark 04 GI
  9
• 1.1 General information on this ABS
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• 1.2 Notes for repair work on the ABS
  9
• 2 Assembly overview - hydraulic unit, brake servo/brake master cylinder
  11
• 2.1 Connecting brake lines from tandem brake master cylinder to hydraulic unit
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• 2.2 Removing and installing control unit and hydraulic unit
  12
• 3.1 General information on this ABS
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• 3.2 Distinguishing features of ABS ITT Mark 20 GI/ITT Mark 20 IE
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• 3.3 Notes for repairs on ABS, ABS/EDL
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• 4 Assembly overview - hydraulic unit, brake servo/brake master cylinder
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• 4.1 Removing and installing control unit and hydraulic unit
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• 5 Removing and installing parts of ABS system on front and rear axles
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• 5.1 Removing and installing parts of ABS system on front axle, VW I brake caliper
  23
• 5.2 Removing and installing parts of ABS system on front axle, VW II brake caliper
  26
• 6 Removing and installing parts of ESP system
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• 6.1 Removing and installing yaw rate sender G202
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• 6.2 Removing and installing lateral acceleration sender G200
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• 6.3 Removing and installing steering angle sender G85
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• Brakes - mechanism
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• 1 Repairing front brakes
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• 1.1 Repairing front brakes, VW I and VW II brake caliper
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• 1.2 Removing and installing brake pads, up to 01.96
  49
• 1.3 Removing and installing brake pads, from 01.96
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• 1.4 Repairing Girling/Lucas front brakes
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• 1.5 Removing and installing brake pads, Girling/Lucas brake caliper
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• 2 Repairing rear brakes, drum brakes
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• 2.1 Removing and installing brake drum, up to 09.99
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• 2.2 Removing and installing brake drum, as of 10.99
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• 2.3 Releasing brake shoe adjustment
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• 2.4 Repairing brake drum
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• 2.5 Removing and installing brake shoes
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• 2.6 Adjusting handbrake
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• 3 Repairing rear brakes (disc brakes)
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• 3.1 Removing and installing disc brake
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• 3.2 Removing and installing brake pads
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• 3.3 Adjusting handbrake
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• 4 Removing and installing handbrake cable (drum brakes)
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• 5 Removing and installing handbrake cable (disc brakes)
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• 6 Assembly overview - handbrake lever
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• 7 Assembly overview - brake pedal
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• 7.1 Separating brake pedal from brake servo
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• 7.2 Removing and installing brake pedal
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• 7.3 Adjusting brake light switch
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• Brakes - hydraulics
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• 1 Repairing front brake caliper, VW I and VW II brake caliper
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• 1.1 Removing and installing piston for front brake caliper
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• 2 Repairing Girling/Lucas front brake caliper
  85
• 2.1 Removing and installing piston for front brake caliper
  85
• 3 Repairing rear brake caliper
  88
• 3.1 Removing and installing piston for rear brake caliper
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• 3.2 Pressure leak test
  91
• 4 Assembly overview - brake pressure regulator
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• 5 Checking and adjusting brake pressure regulator
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• 5.1 Checking and adjusting pressure
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• 5.2 Load dependent brake pressure regulator specifications
  93
• 6 Bleeding brake system
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• 6.2 Bleeding brake system without brake filling and bleeding unit
  96
• 6.3 Changing brake fluid
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• 7 Assembly overview - brake servo/ brake master cylinder
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• 7.1 Removing and installing vacuum pump for brake servo (diesel vehicles)
  98
• 7.2 Checking non-return valve
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• 8.1 Removing and installing brake pressure sender
  101
• 9 Removing and installing brake master cylinder
  103
• 9.1 Removing
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• 9.2 Installing
  103
• 10 Removing and installing brake servo
  104
• 10.1 Removing
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• 10.2 Installing
  105