Body Repairs

Kapitelübersicht

• Technical data
  1
• 1 Vehicle identification data
  1
• 1.1 Type plate and vehicle identification number
  1
• 1.2 Vehicle data plate
  1
• 2 Body dimensions
  2
• 2.1 Body - front
  2
• 2.2 Body - centre
  5
• 2.3 Body - rear
  7
• 2.4 Floor group
  8
• 3 Body panel gaps/shutlines
  10
• 3.1 Body - front
  10
• 3.2 Body - centre
  11
• 3.3 Body - rear
  12
• 4 Alignment jig
  13
• 4.1 Overview
  13
• 5 Galvanized body parts
  21
• Body - front
  22
• 1 Renewing wishbone support
  22
• 1.1 Removing
  22
• 2 Renewing upper wheel housing longitudinal member
  24
• 2.1 Removing
  24
• 3 Renewing front wheel housing
  26
• 3.1 Removing
  26
• 4 Renewing front wheel housing
  28
• 4.1 Removing
  28
• 5 Renewing front longitudinal member
  30
• 5.1 Removing
  30
• 6 Renewing front longitudinal member
  32
• 6.1 Removing
  32
• Body - centre
  34
• 1 Renewing roof, front and rear
  34
• 1.1 Removing
  34
• 2 Renewing front roof part
  38
• 2.1 Removing
  38
• 3 Renewing roof cross member, front
  40
• 3.1 Removing
  40
• 4 Renewing roof cross member, rear
  42
• 4.1 Removing
  42
• 5 Renewing front outer side panel (panel van)
  44
• 5.1 Removing
  44
• 6 Renewing front outer side panel (Kombi)
  48
• 6.1 Removing
  48
• 7 Renewing front lower side panel
  52
• 7.1 Removing
  52
• 8 Renewing A-pillar
  55
• 8.1 Removing
  55
• 9 Renewing B-pillar
  58
• 9.1 Outer B-pillar
  58
• 9.2 Inner B-pillar
  60
• 10 Renewing outer side member
  62
• 10.1 Removing
  62
• 11 Renewing inner side member
  64
• 11.1 Removing
  64
• 12 Renewing floor panel
  66
• 12.1 Removing
  66
• Body - rear
  71
• 1 Renewing tail light mounting
  71
• 1.1 Removing
  71
• 2 Renewing cross member carrier
  74
• 2.1 Damage to middle of vehicle
  74
• 2.2 One-sided damage
  75
• 3 Renewing luggage compartment floor
  78
• 3.1 Removing
  78
• 4 Renewing rear pillar
  80
• 4.1 Removing
  80
• 5 Renewing mounting bracket
  83
• 5.1 Removing
  83
• 6 Renewing rear longitudinal member
  85
• 6.1 Removing
  85
• 7 Renewing rear longitudinal member
  87
• 7.1 Removing
  87
• 8 Renewing side panel (panel van)
  90
• 8.1 Removing
  90
• 9 Renewing side panel (Kombi)
  95
• 9.1 Removing
  95
• 10 Renewing side panel (panel van)
  99
• 10.1 Removing
  99
• 11 Renewing side panel (Kombi)
  103
• 11.1 Removing
  103
• 12 Renewing rear wheel housing
  107
• 12.1 Removing
  107
• 13 Renewing outer wheel housing liner
  109
• 13.1 Removing
  109
• 14 Renewing cross member
  111
• 14.1 Removing
  111