Body Repairs

Kapitelübersicht

• Technical data
  1
• 1 Vehicle identification data
  1
• 2 Body dimensions
  2
• 2.1 Body - front
  2
• 2.2 Body - centre
  5
• 2.3 Body - rear
  10
• 2.4 Floor group - front
  12
• 2.5 Floor group - centre
  14
• 2.6 Floor group - rear
  15
• 3 Body panel gaps/shut lines
  17
• 3.1 Body - front
  17
• 3.2 Body - rear
  18
• 4 Moulded foam elements
  19
• 5 Strengthened steel body panels
  24
• 6 Galvanized body parts
  25
• 7 Alignment bracket set
  26
• 8 Portal gauge
  27
• Body - front
  29
• 1 Renewing mounting bracket for subframe
  29
• 1.1 Removing
  29
• 1.2 Installing
  30
• 2 Renewing headlight carrier
  32
• 2.1 Removing
  32
• 3 Renewing extension of upper longitudinal member
  34
• 3.1 Removing
  34
• 4 Reinforcement plate for wheel housing
  37
• 4.1 Removing
  37
• 5 Renewing connecting plate for wheel housing
  39
• 5.1 Removing
  39
• 6 Renewing reinforcement for wheel housing
  41
• 6.1 Removing
  41
• 7 End plate for wheel housing
  43
• 7.1 Removing
  43
• 8 Repairing threads for securing subframe (suspension subframe)
  46
• 8.1 Tools
  47
• 8.2 Contents of thread repair kit
  47
• 8.3 Contents of thread repair kit
  48
• 8.4 Repairing thread
  49
• 9 Renewing front wheel housing
  52
• 9.1 Removing
  52
• 10 Renewing front longitudinal member
  54
• 10.1 Removing
  54
• 11 Renewing front part of longitudinal member - subpart
  58
• 11.1 Removing
  58
• Body - centre
  62
• 1 Renewing roof
  62
• 1.1 Removing
  62
• 2 Renewing roof
  66
• 2.1 Removing
  67
• 2.2 Installing
  68
• 3 Renewing front roof cross member
  78
• 3.1 Removing
  78
• 4 Renewing middle roof cross member
  80
• 4.1 Removing
  80
• 5 Renewing rear roof cross member
  82
• 5.1 Removing
  82
• 6 Renewing A-pillar
  84
• 6.1 Removing
  84
• 7 Renewing reinforcement for side panel
  88
• 7.1 Removing
  88
• 8 Renewing outer B-pillar
  91
• 8.1 Outer B-pillar
  92
• 9 Renewing B-pillar reinforcement
  95
• 9.1 Removing
  95
• 10 Renewing outer side member
  97
• 10.1 Removing
  98
• 11 Renewing side member reinforcement
  103
• 11.1 Removing
  103
• 12 Renewing side member reinforcement
  106
• 12.1 Removing
  106
• 12.2 Installing
  109
• 13 Renewing web plate for side member
  112
• 13.1 Removing
  112
• 14 Renewing web plate for side member
  114
• 14.1 Removing
  114
• 14.2 Installing
  117
• 15 Renewing seat anchor bracket in sill
  120
• 15.1 Removing
  120
• 15.2 Installing
  121
• 16 Renewing floor panel - part section
  122
• 16.1 Removing
  122
• 16.2 Installing
  124
• 17 Renewing front seat cross member
  126
• 17.1 Removing
  126
• 17.2 Installing
  127
• 18 Renewing rear seat cross member
  129
• 18.1 Removing
  129
• 18.2 Installing
  130
• 19 Renewing rear seat rail mounting bracket
  132
• 19.1 Removing
  132
• 19.2 Installing
  133
• Body - rear
  134
• 1 Renewing reinforcing for rear cross panel
  134
• 1.1 Removing
  134
• 2 Renewing rear cross panel
  136
• 2.1 Removing
  136
• 3 Renewing tail light mounting
  138
• 3.1 Removing
  138
• 4 Renewing side panel
  140
• 4.1 Removing
  141
• 5 Renewing spare wheel well
  144
• 5.1 Removing
  144
• 6 Renewing luggage compartment floor, part section
  147
• 6.1 Removing
  147
• 7 Renewing rear longitudinal member
  149
• 7.1 Removing
  149