Body Repairs

Kapitelübersicht

• Technical data
  1
• 1 Vehicle identification data
  1
• 1.1 Vehicle identification number
  1
• 1.2 Identification plate
  2
• 1.3 Vehicle data sticker
  3
• 2 Safety instructions
  4
• 3 Moulded foam elements
  5
• 4 Galvanized body parts
  6
• 5 High strength body parts
  7
• 6 Laser welding
  10
• 7 Body panel gaps/shut lines
  11
• 8 Body dimensions
  14
• 8.1 Body - front
  14
• 8.2 Body - centre
  18
• 8.3 Body - rear
  26
• 8.4 Floor group - front
  28
• 8.5 Floor group - centre
  30
• 8.6 Floor group - rear
  31
• 9 Alignment bracket set
  32
• 9.1 Overview
  32
• 10 Portal gauge
  33
• 10.1 2-door vehicle
  33
• 10.2 4-door vehicle
  34
• Body - front
  36
• 1 Renewing right bracket
  36
• 1.1 Tools
  36
• 1.2 Removing
  37
• 1.3 Installing
  38
• 2 Renewing left console
  40
• 2.1 Tools
  40
• 2.2 Removing
  41
• 2.3 Installing
  42
• 3 Renewing retaining bracket for subframe
  44
• 3.1 Removing
  44
• 3.2 Installing
  45
• 4 Renewing front bumper bracket
  47
• 4.1 Removing
  47
• 4.2 Installing
  48
• 5 Renewing upper wheel housing longitudinal member
  50
• 5.1 Tools
  50
• 5.2 Removing
  51
• 5.3 Installing
  51
• 6 Renewing upper longitudinal member for wheel housing - part section
  53
• 6.1 Tools
  53
• 6.2 Removing
  54
• 6.3 Installing
  54
• 7 Renewing front wheel housing
  56
• 7.1 Tools
  56
• 7.2 Removing
  57
• 7.3 Installing
  57
• 8 Repairing threads for securing subframe (suspension subframe)
  59
• 8.1 Contents of thread repair kit
  61
• 8.2 Repairing thread
  62
• 9 Renewing front longitudinal member
  65
• 9.1 Tools
  65
• 9.2 Removing
  66
• 9.3 Installing
  67
• 10 Renewing front longitudinal member - part section
  73
• 10.1 Tools
  73
• 10.2 Removing
  74
• 10.3 Installing
  76
• Body - centre
  78
• 1 Renewing roof
  78
• 1.1 Tools
  78
• 1.2 Removing
  80
• 1.3 Installing
  81
• 2 Renewing roof side member
  91
• 2.1 Tools
  91
• 2.2 Removing
  92
• 2.3 Installing
  95
• 2.4 Foam treating roof side member
  98
• 3 Renewing front roof cross member
  104
• 3.1 Tools
  104
• 3.2 Removing
  105
• 3.3 Installing
  106
• 4 Renewing roof reinforcement, vehicles with no sliding/tilting sunroof
  107
• 4.1 Removing
  107
• 4.2 Installing
  108
• 5 Renewing rear roof cross member
  109
• 5.1 Removing
  109
• 5.2 Installing
  110
• 6 Renewing A-pillar - part section
  112
• 6.1 Tools
  113
• 6.2 Removing
  113
• 6.3 Installing
  115
• 7 Renewing A-pillar reinforcement
  118
• 7.1 Tools
  119
• 7.2 Removing
  120
• 7.3 Installing
  121
• 8 Renewing B-pillar
  124
• 8.1 Tools
  125
• 8.2 Removing
  126
• 8.3 Installing
  127
• 9 Renewing B-pillar reinforcement
  132
• 9.1 Tools
  133
• 9.2 Removing
  134
• 9.3 Installing
  136
• 10 Renewing B-pillar reinforcement
  145
• 10.1 Tools
  146
• 10.2 Removing
  147
• 10.3 Installing
  151
• 11 Renewing side member
  161
• 11.1 Tools
  162
• 11.2 Removing
  162
• 11.3 Installing
  164
• 12 Renewing seat cross member mounting plate
  169
• 12.1 Removing
  170
• 12.2 Installing
  171
• 13 Renewing seat cross member mounting plate
  172
• 13.1 Removing
  173
• 13.2 Installing
  174
• 14 Renewing front side member reinforcement
  175
• 14.1 Tools
  176
• 14.2 Removing
  177
• 14.3 Installing
  178
• 15 Renewing rear side member reinforcement
  180
• 15.1 Tools
  181
• 15.2 Removing
  182
• 15.3 Installing
  183
• 16 Renewing rear side member reinforcement
  185
• 16.1 Tools
  186
• 16.2 Removing
  187
• 16.3 Installing
  187
• 17 Renewing seat cross member
  190
• 17.1 Removing
  191
• 17.2 Installing
  191
• Body - rear
  192
• 1 Renewing cross panel
  192
• 1.1 Tools
  192
• 1.2 Removing
  193
• 1.3 Installing
  194
• 2 Renewing tail light mounting
  196
• 2.1 Tools
  196
• 2.2 Removing
  197
• 2.3 Installing
  198
• 3 Renewing reinforcing for tail light mounting plate
  200
• 3.1 Tools
  200
• 3.2 Removing
  201
• 3.3 Installing
  202
• 4 Renewing cross panel member
  204
• 4.1 Tools
  204
• 4.2 Removing
  204
• 4.3 Installing
  204
• 5 Renewing C-pillar reinforcement
  206
• 5.1 Tools
  209
• 5.2 Removing
  209
• 5.3 Installing
  210
• 6 Renewing rear longitudinal member - part section
  212
• 6.1 Tools
  212
• 6.2 Removing
  213
• 6.3 Installing
  215
• 7 Renewing side panel - part section
  218
• 7.1 Tools
  220
• 7.2 Removing
  221
• 7.3 Installing
  222
• 8 Renewing side panel - part section
  228
• 8.1 Tools
  230
• 8.2 Removing
  231
• 8.3 Installing
  232
• 9 Renewing inner side panel
  235
• 9.1 Tools
  237
• 9.2 Removing
  238
• 9.3 Installing
  240
• 10 Renewing outer wheel housing liner
  244
• 10.1 Tools
  245
• 10.2 Removing
  245
• 10.3 Installing
  247
• 11 Renewing spare wheel well
  251
• 11.1 Tools
  251
• 11.2 Removing
  252
• 11.3 Installing
  253
• 12 Renewing spare wheel well - part section
  256
• 12.1 Removing
  256
• 12.2 Installing
  257
• 13 Renewing spare wheel well
  260
• 13.1 Tools
  261
• 13.2 Removing
  261
• 13.3 Installing
  263