Body Repairs

Kapitelübersicht

• Technical data
  1
• 1 Vehicle identification data
  1
• 1.1 Identification plate
  1
• 1.2 Vehicle data plate
  1
• 1.3 Vehicle identification number
  1
• 2 Body dimensions
  2
• 2.1 Floor group, front
  2
• 2.2 Floor group, centre
  4
• 2.3 Floor group, rear (Golf)
  5
• 2.4 Floor group, rear (Vento)
  6
• 2.5 Floor group, rear (Variant)
  7
• 2.6 Body - front
  10
• 2.7 Body, centre (2-door)
  13
• 2.8 Body, centre (4-door)
  14
• 2.9 Body, rear (Golf)
  18
• 2.10 Body, rear (Vento)
  20
• 2.11 Body, rear (Variant)
  22
• 3 Straightening jig
  25
• 3.1 Overview, Golf
  25
• 3.2 Overview, Vento
  32
• 3.3 Overview, Golf syncro
  34
• 3.4 Overview, Golf Variant
  37
• 3.5 Overview, Golf Variant syncro
  40
• 4 Galvanized body parts
  46
• Body - front
  47
• 1 Renewing support for suspension link
  47
• 1.1 Removing
  47
• 2 Renewing front wheel housing
  49
• 2.1 Removing
  49
• 3 Renewing front wheel housing - partial renewal
  52
• 3.1 Removing
  52
• 4 Front longitudinal member - partial renewal in front of auxiliary link mounting
  54
• 4.1 Removing
  54
• 5 Front longitudinal member - partial renewal behind auxiliary link mounting
  56
• 5.1 Removing
  56
• 6 Renewing front part of longitudinal member
  58
• 6.1 Removing
  58
• Body - centre
  61
• 1 Renewing roof
  61
• 1.1 Removing
  61
• 2 Renewing roof (Vento)
  63
• 2.1 Removing
  63
• 3 Renewing roof (Variant)
  65
• 3.1 Removing
  65
• 4 Renewing T-pins for roof strip
  68
• 4.1 T-pin position dimensions (Golf, 2-door)
  68
• 4.2 Welding in T-pins (Golf, 2-door)
  69
• 4.3 T-pin position dimensions (Golf, 4-door)
  70
• 4.4 Welding in T-pins (Golf, 4-door)
  71
• 4.5 T-pin position dimensions (Vento)
  72
• 4.6 Welding in T-pins (Vento)
  73
• 5 Renewing inner side panel (Variant)
  74
• 5.1 Removing
  74
• 6 Renewing inner side panel - partial renewal (Variant)
  78
• 6.1 Removing
  78
• 7 Renewing lower A-pillar- partial renewal
  81
• 7.1 Removing
  81
• 8 Renewing upper A-pillar- partial renewal
  83
• 8.1 Removing
  83
• 9 Renewing B-pillar- partial renewal
  85
• 9.1 Removing
  85
• 10 Renewing outer side member
  87
• 10.1 Removing
  87
• 11 Renewing floor panel - partial renewal
  89
• 11.1 Removing
  89
• Body - rear
  91
• 1 Renewing rear cross panel
  91
• 2 Renewing rear cross panel
  92
• 2.1 Removing
  92
• 3 Renewing rear cross panel - partial renewal
  95
• 3.1 Removing
  95
• 4 Renewing rear cross panel (syncro)
  97
• 4.1 Removing
  97
• 5 Renewing rear cross panel (Vento)
  100
• 5.1 Removing
  100
• 6 Renewing rear cross panel (Variant)
  102
• 6.1 Removing
  102
• 7 Renewing rear cross panel (Variant)
  105
• 7.1 Includes: Lock carrier
  105
• 8 Renewing rear cross panel (Variant syncro)
  109
• 8.1 Includes: Lock carrier
  109
• 9 Renewing tail light mounting (Variant)
  113
• 9.1 Removing
  113
• 10 Renewing intermediate piece (Vento)
  115
• 10.1 Removing
  115
• 11 Renewing luggage compartment floor, part section
  117
• 11.1 Removing
  117
• 12 Renewing luggage compartment floor (syncro)
  119
• 12.1 Removing
  119
• 13 Renewing rear luggage compartment floor (Variant)
  122
• 13.1 Removing
  122
• 13.2 Part section
  123
• 14 Renewing rear pillar, partial renewal (Variant)
  126
• 14.1 Removing
  126
• 15 Renewing cover plate (Vento)
  128
• 15.1 Removing
  128
• 16 Rear longitudinal member - part section
  130
• 16.1 Removing
  130
• 17 Rear longitudinal member - part section (syncro)
  132
• 17.1 Removing
  132
• 18 Renewing rear longitudinal member - partial renewal (Variant)
  135
• 18.1 Removing
  135
• 19 Renewing rear longitudinal member (Vento)
  138
• 19.1 Removing
  138
• 20 Renewing rear longitudinal member - partial renewal (Variant syncro)
  140
• 20.1 Removing
  140
• 21 Renewing side panel - partial renewal (2-door)
  144
• 21.1 Removing
  144
• 22 Renewing side panel - partial renewal (4-door)
  146
• 22.1 Removing
  146
• 23 Renewing side panel (Vento)
  148
• 23.1 Removing
  148
• 24 Renewing side panel (Variant)
  151
• 24.1 Removing
  151
• 25 Renewing lower part of side panel (4-door)
  153
• 25.1 Removing
  153
• 26 Renewing side panel, partial renewal (Variant)
  155
• 26.1 Removing
  155
• 27 Renewing side panel, partial renewal (2-door)
  157
• 27.1 Removing
  157
• 28 Renewing rear wheel housing
  159
• 28.1 Removing
  159
• 29 Renewing rear wheel housing (Variant)
  162
• 29.1 Removing
  162
• 30 Renewing outer wheel housing liner
  164
• 30.1 Removing
  164
• 31 Renewing wheel housing liner (Variant)
  166
• 31.1 Removing
  166
• 32 Renewing rear cross member (Variant)
  168
• 32.1 Removing
  168
• 33 Renewing rear cross member (Variant syncro)
  170
• 33.1 Includes: Left and right cross members and cover plate
  170