Automatic gearbox 01M from January 1995

Kapitelübersicht

• Technical data
  1
• 1 Identification of gearbox
  1
• 1.1 Identification of gearbox
  1
• 2 Information on "Automatic gearbox 01M"
  2
• 2.1 Information on "Automatic gearbox 01M"
  2
• 3 Code letters, gearbox allocation, ratios, equipment
  2
• 3.1 Code letters, gearbox allocation, ratios, equipment
  2
• 4 Capacities
  5
• 4.1 Capacities
  5
• 5 Repair instructions
  5
• 5.1 Repair instructions
  5
• Self diagnosis
  9
• 1 Self-diagnosis function
  9
• 1.1 Self-diagnosis function
  9
• 1.2 Technical data of self-diagnosis
  10
• 1.3 Self-diagnosis - Guide
  11
• 2 Locations of electrical/electronic components
  12
• 2.1 Locations of electrical/electronic components
  12
• 3 Performing self-diagnosis
  24
• 3.1 Performing self-diagnosis
  24
• 3.2 Connecting fault reader V.A.G 1551 and selecting functions
  24
• 3.3 List of selectable functions
  26
• 3.4 Interrogating fault memory
  26
• 3.5 Fault table
  27
• 3.6 Erasing fault memory
  32
• 3.7 Initiating basic setting
  33
• 3.8 Read measured value block
  34
• 3.9 Test table
  36
• 4 Gearbox: Electrical test
  44
• 4.1 Gearbox: Electrical test
  44
• 4.2 Electrical check
  44
• 4.3 Test table
  47
• Torque converter
  52
• 1 Torque converter
  52
• 1.1 Torque converter
  52
• 1.2 Identification of torque converter
  52
• 1.3 Torque converter allocation
  53
• 1.4 Removing and installing torque converter oil seal
  55
• 1.5 Draining torque converter
  56
• Controls, Housing
  58
• 1 Servicing shift mechanism
  58
• 1.1 Servicing shift mechanism
  58
• 1.2 Checking shift mechanism
  58
• 1.3 Checking and adjusting selector lever cable
  58
• 1.4 Checking ignition key removal lock (vehicles with ignition key removal lock)
  59
• 1.5 Dismantling and assembling selector mechanism
  59
• 1.7 Dismantling and assembling selector lever (vehicles with ignition key removal lock)
  75
• 1.8 Removing and installing locking cable (vehicles with ignition key removal lock)
  81
• 1.9 Adjusting locking cable (vehicles with ignition key removal lock)
  84
• 2 Checking gearbox
  84
• 2.1 Checking gearbox
  84
• 2.2 Checking shift points
  85
• 2.3 Checking stall speed
  85
• 2.4 Measuring main pressure
  85
• 2.5 Fault finding table for "4-speed automatic gearbox"
  85
• 3 Removing and installing gearbox
  85
• 3.1 Removing and installing gearbox
  85
• 3.2 Removing and installing starter bush
  91
• 4 Checking and topping up ATF level
  93
• 4.1 Checking and topping up ATF level
  93
• 4.2 Checking ATF level
  94
• 4.3 Topping up ATF
  95
• 4.4 Renewing ATF
  96
• 5 Gearbox with selector elements
  97
• 5.1 Gearbox with selector elements
  97
• 5.2 Position of selector elements
  98
• 6 Dismantling and assembling gearbox
  100
• 6.1 Dismantling and assembling gearbox
  100
• 6.2 Removing and installing ATF cooler and ATF filler tube
  100
• 6.3 Dismantling and assembling planetary gearbox -Overview-
  102
• 6.4 I - Removing and installing ATF pump to supporting tube
  103
• 6.5 II - Removing and installing reverse gear clutch -K2- to large sun wheel
  106
• 6.6 III - Removing and installing freewheel and reverse gear brake -B1-
  109
• 6.7 IV - Planet carrier and gearbox housing with input gear and cover
  111
• 6.8 Dismantling and assembling planetary gearbox
  113
• 6.9 Overview of all planetary gearbox adjustments
  129
• 6.10 Adjusting planet carrier
  130
• 6.11 Adjusting reverse gear brake -B1-
  136
• 6.12 Adjusting clutch play between -K1- and -K2-
  141
• 6.13 Adjusting 2nd and 4th gear brake -B2-
  146
• Gears, Hydraulic controls
  152
• 1 Dismantling and assembling ATF pump
  152
• 1.1 Dismantling and assembling ATF pump
  152
• 2 Dismantling and assembling freewheel with -B1- piston
  155
• 2.1 Dismantling and assembling freewheel with -B1- piston
  155
• 3 Dismantling and assembling 1st to 3rd gear clutch -K1-
  157
• 3.1 Dismantling and assembling 1st to 3rd gear clutch -K1-
  157
• 4 Dismantling and assembling reverse gear clutch -K2-
  162
• 4.1 Dismantling and assembling reverse gear clutch -K2-
  162
• 5 Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
  165
• 5.1 Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
  165
• 6 Removing and installing valve chest
  169
• 6.1 Removing and installing valve chest
  169
• 7 Dismantling and assembling parking lock
  178
• 7.1 Dismantling and assembling parking lock
  178
• Final drive, Differential
  185
• 1 Checking oil in final drive
  185
• 1.1 Checking oil in final drive
  185
• 2 Removing and installing oil seal for drive flange
  185
• 2.1 Removing and installing oil seal for drive flange
  185
• 3 Dismantling and assembling final drive
  188
• 3.1 Dismantling and assembling final drive
  188
• 3.2 Repair overview of final drive
  188
• 3.3 Removing and installing input gear
  190
• 3.4 Removing and installing drive pinion
  196
• 3.5 Removing and installing differential
  206
• 3.6 Dismantling and assembling differential
  215
• 4 Adjusting final drive
  226
• 4.1 Adjusting final drive
  226
• 4.2 Overview of adjustments
  227
• 4.3 Adjustments to be completed after replacing individual components
  228
• 4.4 Adjusting drive pinion
  228
• 4.5 Adjusting input gear
  230
• 4.6 Adjusting differential
  232
• 5 Definitions
  233
• 5.1 Definitions
  233