8-cylinder injection engine

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing engine
  6
• 1.2 Securing engine on engine and gearbox support VAS 6095
  14
• 1.3 Notes on installing
  14
• 1.4 Specified torques
  15
• 1.5 Front engine mounting
  15
• Crankshaft group
  17
• 1 Dismantling and assembling engine
  17
• 1.1 Assembly overview - dismantling and assembling balancing shafts
  20
• 1.2 Assembly overview - parts of crankcase breather
  21
• 1.3 Removing and installing poly V-belt
  21
• 1.4 Removing, installing and adjusting toothed belt drive for balancing shafts
  22
• 2 Assembly overview - sealing flange and dual-mass flywheel/drive plate
  28
• 2.1 Renewing crankshaft oil seal, vibration damper end
  31
• 2.2 Renewing crankshaft oil seal -flywheel end-
  32
• 2.3 Removing and installing drive plate
  33
• Cylinder head, valve gear
  36
• 1 Cylinder heads
  36
• 1.1 Cylinder bank 1
  37
• 1.2 Cylinder bank 2
  40
• 1.3 Removing and installing cylinder head cover (cylinder banks 1 and 2)
  42
• 1.4 Removing and installing cylinder head (cylinder banks 1 and 2)
  45
• 1.5 Checking compression
  51
• 2 Removing and installing parts of chain drive system
  54
• 2.1 Removing and installing camshaft adjuster (cylinder bank 1)
  58
• 2.2 Removing and installing camshaft adjuster (cylinder bank 2)
  62
• 2.3 Adjusting valve timing
  67
• 3 Repairing valve gear (cylinder banks 1 and 2)
  79
• 3.1 Removing and installing camshaft control valves
  85
• 3.2 Reworking valve seats
  87
• 3.3 Removing and installing camshafts
  89
• 3.4 Checking valve guides
  95
• 3.5 Renewing valve stem seals
  96
• Lubrication
  98
• 1 Parts of lubrication system
  98
• 1.1 Assembly overview - oil filter housing
  101
• 1.2 Assembly overview - oil pump
  102
• 1.3 Removing and installing sumps
  103
• 1.4 Removing and installing oil pump
  109
• 1.5 Checking oil pressure and oil pressure switches
  110
• Cooling
  113
• 1 Removing and installing parts of cooling system
  113
• 1.1 Assembly overview - parts of cooling system, body side
  114
• 1.2 Assembly overview - removing and installing fan
  116
• 1.3 Assembly overview - parts of cooling system engine side, top and rear
  117
• 1.4 Assembly overview - parts of cooling system - engine side, front
  119
• 1.5 Coolant hose schematic diagram
  120
• 1.6 Draining and filling coolant
  121
• 1.7 Removing and installing radiator
  124
• 1.8 Removing and installing coolant pump
  125
• Fuel supply system
  127
• 1 Removing and installing parts of fuel supply system
  127
• 1.1 Assembly overview - fuel tank with attachments
  127
• 1.2 Removing and installing fuel filter
  130
• 1.3 Assembly overview - fuel tank filler neck
  131
• 1.4 Removing and installing additional fuel tank
  134
• 1.5 Safety precautions when working on fuel supply system
  135
• 1.6 Rules for cleanliness
  135
• 1.7 Removing, installing and checking suction jet pumps
  136
• 1.8 Removing and installing fuel delivery unit in fuel tank
  138
• 1.9 Removing and installing fuel gauge sender of fuel delivery unit in fuel tank
  140
• 1.10 Removing and installing fuel sender in additional fuel tank
  141
• 1.11 Removing and installing fuel tank
  142
• 1.12 Crash fuel shut-off
  145
• 1.13 Checking fuel pump in fuel tank
  145
• 2 Activated charcoal filter system (vehicles with engine code BDN)
  151
• 2.1 Function
  151
• 2.2 Assembly overview - parts of activated charcoal filter system
  151
• 2.3 Checking activated charcoal filter system for leaks
  152
• 3 Activated charcoal filter system (vehicles with engine code BDP)
  154
• 3.1 Function
  154
• 3.2 Assembly overview - parts of activated charcoal filter system
  154
• 4 Electronic power control (EPC)
  157
• 4.1 Function of EPC system
  157
• 4.2 Assembly overview - accelerator position sender
  157
• Mixture preparation - injection
  159
• 1 Repairing injection system
  159
• 1.1 General notes on injection
  159
• 1.2 Assembly overview - intake manifold
  160
• 1.3 Assembly overview - fuel rail with injectors
  162
• 1.4 Assembly overview - air filter
  163
• 1.5 Safety precautions
  163
• 1.6 Rules for cleanliness
  164
• 1.7 Technical data
  165
• 2 Checking components
  166
• 2.1 Checking injectors
  166
• 2.2 Checking fuel pressure regulator and holding pressure
  169
• 3 Engine control unit
  174
• 3.1 Renewing engine control unit
  174
• 3.2 Adapting functions and components
  174
• 3.3 Reading and clearing engine control unit fault memory
  175
• Exhaust system
  178
• 1 Removing and installing parts of exhaust system
  178
• 1.2 Silencer with mountings
  181
• 2 Secondary air system
  184
• 2.1 Assembly overview - parts of secondary air system
  184
• Ignition system
  187
• 1 Repairing ignition system
  187
• 1.1 General notes on ignition system
  187
• 1.2 Assembly overview - parts of ignition system
  187
• 1.3 Safety precautions
  189
• 1.4 Test data, spark plugs
  190
• 1.5 Removing and installing ignition coils with output stage
  190