6 - Speed automatic gearbox 09G

Kapitelübersicht

• Technical data
  1
• 1 Guidelines to automatic transmissions
  1
• 1.1 Diagnostic start suggestions
  1
• 2 General repair instructions
  2
• 2.1 General instructions
  2
• 2.2 Safety measures
  2
• 2.3 Safety measures while towing the vehicle
  2
• 2.4 Cleaning rules
  3
• 2.5 Gearbox
  3
• 2.6 Torque converter
  3
• 2.7 ATF
  3
• 2.8 Guided Fault Finding, vehicle self-diagnosis and measuring techniques
  4
• 2.9 Safety measures for test drives with testing and measuring devices
  4
• 2.10 Automatic gearbox control unit J217
  5
• 2.11 Vehicle control units
  5
• 2.12 Electric components
  6
• 2.13 Sealing rings, gaskets and retainer seals
  6
• 2.14 Nuts and bolts
  7
• 3 Identification
  8
• 3.1 Gearbox identification
  8
• 3.2 Torque converter identification
  8
• 4 Technical Data
  9
• 4.1 Assignment gearbox - engine
  9
• 4.2 Filling volumes
  9
• 5 Electric components
  10
• 5.1 Electric components - fitting locations overview
  10
• Torque converter
  13
• 1 Torque converter
  13
• 1.1 Torque converter - assembly overview
  13
• 1.2 Torque converter - remove and install
  14
• 1.3 Torque converter - empty
  15
• 1.4 Torque converter - check
  15
• 1.5 Torque converter retainer - replace
  15
• Controls, housing
  17
• 1 Automatic gearbox fluid circuit
  17
• 1.1 ATF circuit - installation overview -
  17
• 1.2 ATF radiator - remove and install
  17
• 2 ATF
  20
• 2.1 Automatic gearbox fluid circuit - check
  20
• 2.2 Automatic gearbox fluid - drain and refill
  23
• 3 Gearbox - remove and install
  27
• 3.1 Gearbox - remove
  27
• 3.2 Gearbox - installation
  39
• 3.3 Gearbox - specified torques table
  42
• 4 Gearbox - transport
  43
• 5 Transmission - fasten to support
  44
• 6 Gear selector mechanism
  46
• 6.1 Gear selector mechanism - assembly overview
  46
• 6.2 Gear selector mechanism - check
  48
• 6.3 Emergency unlock from position P
  49
• 6.4 Gear selection mechanism - remove and install
  50
• 6.5 Gear selector lever handle - remove and install
  55
• 6.6 Handle lock button - put in installation position
  57
• 6.7 Selector cable - remove and install
  59
• 6.8 Selector cable - check and adjust
  62
• 6.9 Multifunction switch F125 - remove and install
  64
• 6.10 Multifunction switch F125 - adjust
  66
• 6.11 Selector lever retainer seal - replace
  67
• Gears, control
  69
• 1 ATF System
  69
• 1.1 Gearbox oil pan - remove and install
  69
• 1.2 ATF filter (strainer) - remove and install
  70
• 2 Valve body
  72
• 2.1 Valve body - assembly overview
  72
• 2.2 Valve body - remove and install
  75
• 2.3 Installation of wires, connectors, and fasteners in the valve body
  80
• 2.4 Wire harness of the solenoid valves and sensors - remove and install
  81
• 2.5 Gearbox input speed sensor G182 - remove and install
  83
• 2.6 Gearbox output speed sensor G195 - remove and install
  83
• Final drive - differential
  84
• 1 Retainer seals
  84
• 1.1 Retainer seals - assembly overview
  84
• 1.2 Left drive flange retainer seal - renew
  84
• 1.3 Right drive flange retainer - replace
  87
• 2 Gearbox control
  90
• 2.1 Gearbox control unit - remove and install
  90