6-speed manual gearboxes 02Q and 0FB, installed

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.2 Safety measures when working on vehicles with a start/stop system
  2
• 2 Identification
  3
• 2.1 Gearbox identification
  3
• 3 Technical data
  5
• 3.1 Allocation gearbox - engine
  5
• 3.2 Capacities
  5
• 3.3 Calculation of gear ratios
  6
• 4 Overview - power transmission
  7
• 5 Electrical components
  9
• 5.1 Overview of fitting locations - electrical components
  9
• 6 Repair instructions
  11
• 6.1 General repair instructions
  11
• Clutch
  14
• 1 Clutch mechanism
  14
• 1.1 Overview of fitting locations – clutch mechanism
  14
• 1.2 Assembly overview - pedal cluster
  15
• 1.3 Assembly overview - clutch hydraulics
  17
• 1.4 Removing and installing bearing bush
  21
• 1.5 Checking clutch master cylinder and clutch slave cylinder
  22
• 1.6 Removing and installing clutch position sender G476
  23
• 1.7 Removing and installing return spring
  24
• 1.8 Removing and installing over-centre spring
  27
• 1.9 Removing and installing clutch pedal
  31
• 1.10 Removing and installing mounting bracket
  32
• 1.11 Removing and installing clutch master cylinder
  38
• 1.12 Removing and installing bleeder
  39
• 1.13 Removing and installing lines for clutch mechanism
  41
• 1.14 Bleeding clutch mechanism
  46
• 2 Clutch
  48
• 2.1 Determining make of clutch
  48
• Controls, housing
  50
• 1 Selector mechanism
  50
• 1.1 Installation position - selector mechanism
  50
• 1.2 Assembly overview – gear knob and cover
  51
• 1.3 Assembly overview - selector mechanism
  52
• 1.4 Removing and installing gear knob
  54
• 1.5 Removing and installing selector mechanism
  56
• 1.6 Repairing selector mechanism
  60
• 1.7 Adjusting selector mechanism
  65
• 1.8 Checking selector mechanism
  69
• 2 Removing and installing gearbox
  70
• 2.1 Removing gearbox
  70
• 2.2 Installing gearbox
  82
• 2.3 Specified torques for gearbox
  94
• 3 Assembly mountings
  95
• 3.1 Assembly overview - assembly mountings
  95
• 4 Transporting gearbox
  99
• 5 Gear oil
  100
• 5.1 Distinguishing between different manual gearbox types when filling oil
  100
• 5.2 Checking gear oil level
  100
• 6 Dismantling and assembling gearbox
  104
• 6.1 Assembly overview - selector unit
  104
• 6.2 Removing and installing selector unit with gearbox installed
  105
• 6.3 Renewing selector shaft seal
  109
• 7 Gearbox housing, clutch housing
  111
• Gears, shafts
  112
• 1 Input shaft
  112
• 2 Output shaft
  113
• Final drive - differential
  114
• 1 Oil seals
  114
• 1.1 Overview of fitting locations - seals
  114
• 1.2 Renewing left seal
  114
• 1.3 Renewing right oil seal
  118
• 2 Differential
  122