6-speed dual clutch gearbox 0DD, hybrid vehicles

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures for working on vehicles with high-voltage system
  1
• 1.2 General safety provisions
  5
• 1.3 Safety measures when working on vehicles with start/stop system
  6
• 1.5 Safety precautions when tow-starting or towing
  6
• 2 Identification
  7
• 2.1 Gearbox identification
  7
• 3 Repair instructions
  8
• 3.1 General information
  8
• 3.2 Rules for cleanliness
  9
• 3.3 General repair instructions
  9
• 3.4 Safety functions of gearbox control unit
  10
• 4 Technical data
  12
• 4.1 Capacities
  12
• Clutch
  13
• 1 Clutch mechanism
  13
• 1.1 Assembly overview - clutch engagement
  13
• 1.2 Removing and installing clutch engagement
  13
• 2 Clutch
  16
• 2.1 Assembly overview - dual clutch
  16
• 2.2 Renewing input shaft seal
  16
• Controls, housing
  18
• 1 Mechatronic unit
  18
• 1.1 Assembly overview - mechatronic unit
  18
• 1.2 Removing and installing oil pan
  20
• 1.3 Removing and installing mechatronic unit
  23
• 2 Selector mechanism
  28
• 2.1 Assembly overview - selector mechanism
  28
• 2.2 Manual release from position P
  29
• 2.3 Removing and installing selector mechanism
  30
• 2.4 Checking selector mechanism
  35
• 2.5 Adjusting selector lever cable
  38
• 2.6 Renewing selector shaft seal
  39
• 3 Removing and installing gearbox
  46
• 3.1 Removing gearbox
  46
• 3.2 Installing gearbox
  46
• 3.3 Specified torques for gearbox
  47
• 4 Assembly mountings
  49
• 4.1 Assembly overview - assembly mountings
  49
• 5 Transporting gearbox
  50
• 6 Gear oil circuit
  52
• 6.1 Assembly overview - gear oil circuit
  52
• 6.2 Removing and installing gear oil cooler
  52
• 6.3 Removing and installing gear oil filter
  55
• 7 Gear oil
  57
• 7.1 Overview of fitting locations - oil drain and inspection plugs
  57
• 7.2 Checking gear oil level
  57
• 7.3 Draining and filling gear oil
  63
• 7.4 Filling with gear oil after mechatronic unit has been renewed
  67
• 8 Dismantling and assembling gearbox
  71
• 8.1 System overview - gearbox
  71
• 8.2 Assembly overview - gearbox
  71
• 8.3 Removing hybrid module
  73
• 8.4 Renewing hybrid module
  79
• 8.5 Installing hybrid module
  85
• 8.6 Removing and installing cap
  88
• Gears, shafts
  91
• 1 Dismantling and assembling gears and shafts
  91
• Final drive - differential
  92
• 1 Seals
  92
• 1.1 Overview of fitting locations - seals
  92
• 1.2 Renewing left seal
  92
• 1.3 Renewing right seal
  95