4cyl. Injection engine, (1.6 l Engine), Mechanics

Kapitelübersicht

• Technical data
  1
• 1 Type and model designation
  1
• 1.1 Type and model designation
  1
• 2 Towing, tow starting
  2
• 2.1 Towing, tow starting
  2
• 3 Raising vehicle
  2
• 3.1 Raising vehicle
  2
• 3.2 Raise with the lifting platform
  2
• 3.3 Raise with manoeuvring lifter
  3
• 4 Technical data
  3
• 4.1 Technical data
  3
• 4.2 Type plate, chassis number and engine number
  3
• 4.3 Engine data
  4
• 5 Tolerances and wear limits
  5
• 5.1 Tolerances and wear limits
  5
• Removing and installing engine
  8
• 1 Removing and installing engine
  8
• 1.1 Removing and installing engine
  8
• 1.2 Additional work on vehicles with automatic selector system 001
  10
• 1.3 Fit engine at the assembly stand
  11
• Crankshaft group
  12
• 1 Dismantling and assembling engine
  12
• 1.1 Dismantling and assembling engine
  12
• 1.2 Exhaust system, lamination, removing and installing cooling blower
  12
• 1.3 Oil cooler, remove and install pistons and cylinders
  17
• 2 Removing and installing flywheel
  24
• 2.1 Removing and installing flywheel
  24
• 2.2 Dismantling and assembling pistons, cylinders
  27
• 3 Removing and installing crankshaft and camshaft
  32
• 3.1 Removing and installing crankshaft and camshaft
  32
• 3.2 Dismantling and assembling crankshaft
  36
• 4 Fitting instructions for exchange engines
  44
• 4.1 Fitting instructions for exchange engines
  44
• Cylinder head, Valve gear
  47
• 1 Dismantling and assembling cylinder head
  47
• 1.1 Dismantling and assembling cylinder head
  47
• 2 Dismantling and assembling valve gear
  49
• 2.1 Dismantling and assembling valve gear
  49
• 2.2 Reworking valve seats
  55
• 2.3 Check and renew valve guides
  56
• 2.4 Checking and adjusting valve play
  60
• Lubrication
  62
• 1 Removing and installing parts of the lubrication system
  62
• 1.1 Removing and installing parts of the lubrication system
  62
• Cooling system
  68
• 1 Dismantling and assembling cooling blower
  68
• 1.1 Dismantling and assembling cooling blower
  68
• Fuel supply system
  76
• 1 Dismantling and assembling fuel pump (engine code AS)
  76
• 1.1 Dismantling and assembling fuel pump (engine code AS)
  76
• 2 Servicing fuel pump and fuel filter (engine code ACD)
  77
• 2.1 Servicing fuel pump and fuel filter (engine code ACD)
  77
• 2.2 Checking fuel pump
  79
• 2.3 Check fuel pump relay
  81
• Mixture preparation, Carburetor
  82
• 1 Dismantling and assembling carburettor
  82
• 1.1 Dismantling and assembling carburettor
  82
• 1.2 Assembly overview
  82
• 1.3 Carburettor table
  85
• 1.4 Check idling speed and adjust
  87
• 1.5 Check CO content and adjust
  87
• 1.6 Adjusting throttle valve
  88
• 1.7 Quantity injection control
  88
• 1.8 Check temperature switch
  89
• 1.9 Hose connection diagram
  89
• 1.10 Adjust closing damper - for vehicles with manual gearbox only
  89
• 1.11 Checking and adjusting quantity injected
  90
• 1.12 Check the thermostat for the intake air preheating
  91
• 2 Servicing accelerator mechanism
  91
• 2.1 Servicing accelerator mechanism
  91
• 2.2 Adjusting carburettor cable
  92
• Exhaustsystem
  93
• 1 Dismantling and assembling exhaust system
  93
• 1.1 Dismantling and assembling exhaust system
  93
• 1.2 Remove and install outlet union with flaps
  94
• 1.3 Install outlet tubes
  95
• 2 Identification of catalytic converter (engine code ACD only)
  95
• 2.1 Identification of catalytic converter (engine code ACD only)
  95