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  • Beispielseite für Reparaturanleitung 4-cylinder direct injection engine (1.4 l engine, 4 V, EA 211, turbocharger, hybrid)
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4-cylinder direct injection engine (1.4 l engine, 4 V, EA 211, turbocharger, hybrid)

Für Golf VII / Passat Lim / Passat Var. / Passat Variant / Passat Limousine / Golf / Tiguan / Arteon / Arteon Shooting Brake

Original VW-Reparaturanleitung


47,90 €inkl. 7% MwSt.

Sofort als Download verfügbar

Sprache: English

Digitale PDF Version

72.269 KB

781 Seiten

Detaillierte technische Daten

Sofort lesbar

Diese Reparaturanleitung umfasst: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Intake manifold, Lambda probe, Exhaust gas temperature regulation und High-voltage battery unit. Mehr anzeigen
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Reparaturanleitung 4-cylinder direct injection engine pdf Download mit dem Inhalt:

Kapitelübersicht

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on a high-voltage system
    1
  • 1.2 Safety precautions when working in the vicinity of high-voltage components
    2
  • 1.3 Safety regulations for working on fuel supply
    2
  • 1.5 Safety precautions when working on ignition system
    3
  • 1.6 Safety precautions when working on the cooling system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 Foreign objects in engine
    6
  • 3.3 Contact corrosion
    6
  • 3.4 Routing and attachment of lines
    7
  • 3.5 Fitting radiator and condensers
    7
  • 3.6 Checking vacuum system
    7
  • 4 Hazard classification of high-voltage system
    8
  • Removing and installing engine
    16
  • 1 Removing and installing engine
    16
  • 1.1 Removing engine
    16
  • 1.2 Supporting engine and gearbox using scissor-type assembly platform VAS 6131 B
    25
  • 1.3 Separating engine and gearbox
    31
  • 1.4 Securing engine on engine and gearbox support
    35
  • 1.5 Installing engine
    37
  • 2 Assembly mountings
    42
  • 2.1 Assembly overview – assembly mountings
    42
  • 2.2 Removing and installing engine mounting
    45
  • 2.3 Removing and installing gearbox mounting
    46
  • 2.4 Removing and installing pendulum support
    47
  • 2.5 Supporting engine in installation position
    48
  • 2.6 Checking adjustment of assembly mountings
    68
  • 2.7 Adjusting assembly mountings
    69
  • 3 Engine cover panel
    72
  • 3.1 Removing and installing engine cover
    72
  • Crankshaft group
    73
  • 1 Cylinder block (pulley end)
    73
  • 1.1 Assembly overview - sealing flange, vibration-damper end
    73
  • 1.2 Removing and installing engine support
    75
  • 1.3 Removing and installing vibration damper
    76
  • 1.4 Renewing crankshaft oil seal - belt pulley end
    78
  • 1.5 Removing and installing sealing flange on pulley end
    81
  • 2 Cylinder block, gearbox end
    85
  • 2.1 Assembly overview - cylinder block, gearbox end
    85
  • 2.2 Removing and installing flywheel
    87
  • 2.3 Removing and installing sealing flange on gearbox side
    88
  • 3 Crankshaft
    101
  • 3.1 Crankshaft dimensions
    101
  • 3.2 Measuring axial clearance of crankshaft
    101
  • 4 Pistons and conrods
    103
  • 4.1 Assembly overview - pistons and conrods
    103
  • 4.2 Removing and installing pistons
    107
  • 4.3 Checking pistons and cylinder bores
    108
  • 4.4 Checking radial clearance of conrods
    110
  • 4.5 Removing and installing oil spray jets
    111
  • 4.6 Setting piston to TDC position
    112
  • Cylinder head, valve gear
    118
  • 1 Cylinder head
    118
  • 1.1 Assembly overview - cylinder head
    118
  • 1.2 Assembly overview - camshaft housing
    120
  • 1.3 Removing and installing cylinder head
    123
  • 1.4 Removing and installing camshaft housing
    129
  • 1.5 Checking compression
    141
  • 2 Toothed belt drive
    144
  • 2.1 Assembly overview - toothed belt cover
    144
  • 2.2 Assembly overview - toothed belt
    144
  • 2.3 Removing and installing toothed belt guard
    146
  • 2.4 Preassembling and installing valve timing tool
    147
  • 2.5 Removing and installing toothed belt
    156
  • 2.6 Checking valve timing
    162
  • 2.7 Adjusting valve timing
    164
  • 2.8 Removing toothed belt from camshaft
    175
  • 3 Valve gear
    181
  • 3.1 Assembly overview - valve gear
    181
  • 3.2 Measuring axial play of camshaft
    183
  • 3.3 Removing and installing camshaft oil seal
    184
  • 3.4 Removing and installing camshaft adjuster
    191
  • 3.5 Removing and installing camshaft control valve 1 N205
    201
  • 3.6 Removing and installing exhaust camshaft control valve 1 N318
    202
  • 3.7 Removing and installing valve stem seals
    203
  • 4 Inlet and exhaust valves
    213
  • 4.1 Checking valve guides
    213
  • 4.2 Checking valves
    214
  • 4.3 Valve dimensions
    214
  • Lubrication
    215
  • 1 Sump, oil pump
    215
  • 1.1 Assembly overview - sump/oil pump
    215
  • 1.2 Engine oil:
    219
  • 1.3 Removing and installing lower part of sump
    219
  • 1.4 Removing and installing upper part of sump
    225
  • 1.5 Removing and installing oil pump
    230
  • 1.6 Removing and installing oil level and oil temperature sender G266
    232
  • 2 Engine oil cooler
    233
  • 2.1 Assembly overview - engine oil cooler
    233
  • 2.2 Removing and installing engine oil cooler
    233
  • 3 Crankcase ventilation
    235
  • 3.1 Assembly overview - crankcase breather system
    235
  • 3.2 Removing and installing oil separator
    236
  • 4 Oil filter, oil pressure switch
    240
  • 4.1 Assembly overview - oil filter/oil pressure switch
    240
  • 4.2 Removing and installing oil pressure switch F22
    242
  • 4.3 Removing and installing oil pressure switch for reduced oil pressure F378
    244
  • 4.4 Removing and installing oil pressure regulating valve N428
    246
  • 4.5 Checking oil pressure
    246
  • Cooling
    248
  • 1 Cooling system/coolant
    248
  • 1.1 Connection diagram - coolant hoses
    248
  • 1.2 Coolant hose schematic diagram, high-voltage system
    252
  • 1.3 Checking cooling system for leaks
    255
  • 1.4 Checking cooling system of high-voltage system for leaks
    259
  • 1.5 Draining and adding coolant
    270
  • 1.6 Draining and adding coolant, high-voltage system
    277
  • 1.7 Checking filling quality, high-voltage system
    286
  • 2 Coolant pump, regulation of cooling system
    290
  • 2.1 Assembly overview - coolant pump, thermostat
    290
  • 2.2 Overview of fitting locations - electric coolant pumps
    293
  • 2.3 Assembly overview - electric coolant pump
    294
  • 2.4 Assembly overview - coolant temperature sender
    296
  • 2.5 Assembly overview – coolant valves
    296
  • 2.6 Removing and installing electric coolant pump
    298
  • 2.7 Removing and installing coolant pump
    312
  • 2.8 Removing and installing thermostat
    315
  • 2.9 Removing and installing toothed belt pulley for coolant pump
    319
  • 2.10 Removing and installing coolant temperature sender G62
    321
  • 2.11 Removing and installing radiator outlet coolant temperature sender G83
    322
  • 2.12 Removing and installing coolant valves
    324
  • 2.13 Removing and installing coolant temperature sender for heater G241
    331
  • 2.14 Removing and installing engine temperature sender 2 G788
    332
  • 3 Coolant pipes
    334
  • 3.1 Assembly overview - coolant pipes
    334
  • 3.2 Removing and installing coolant pipes
    335
  • 4 Radiator, radiator fan
    344
  • 4.1 Assembly overview - radiator/radiator fan
    344
  • 4.2 Assembly overview – radiator cowl and radiator fan
    347
  • 4.3 Removing and installing radiator
    348
  • 4.4 Removing and installing radiator cowl
    363
  • 4.5 Removing and installing radiator fan V7
    370
  • Turbocharging/supercharging
    371
  • 1 Turbocharger
    371
  • 1.1 Assembly overview - turbocharger
    371
  • 1.2 Removing and installing turbocharger
    376
  • 1.3 Removing and installing charge pressure positioner V465
    382
  • 1.4 Removing and installing connection for turbocharger
    385
  • 2 Charge air system
    389
  • 2.1 Assembly overview - charge air system
    389
  • 2.2 Removing and installing charge pressure sender GX26
    391
  • 2.3 Removing and installing charge air cooler
    392
  • 2.4 Checking charge air system for leaks
    393
  • 2.5 Removing and installing air pipe
    395
  • Mixture preparation - injection
    398
  • 1 Injection system
    398
  • 1.1 Overview of fitting locations - injection system
    398
  • 2 Injectors
    406
  • 2.1 Assembly overview - fuel rail with injectors
    406
  • 2.2 Removing and installing fuel rail
    410
  • 2.3 Removing and installing injectors
    411
  • 2.4 Cleaning injectors
    426
  • 3 Air filter
    428
  • 3.1 Assembly overview - air filter housing
    428
  • 3.2 Removing and installing air filter housing
    430
  • 3.3 Removing and installing resonator for intake air
    431
  • 4 Intake manifold
    433
  • 4.1 Assembly overview – intake manifold
    433
  • 4.2 Removing and installing intake manifold
    435
  • 4.3 Removing and installing throttle valve module GX3
    438
  • 4.4 Cleaning throttle valve module GX3
    439
  • 5 Senders and sensors
    441
  • 5.1 Removing and installing fuel pressure sender G247
    441
  • 5.2 Checking fuel pressure sender G247
    442
  • 5.3 Removing and installing intake manifold sender GX9
    446
  • 5.4 Removing and installing pressure differential sender for particulate filter G1037
    447
  • 6 Engine control unit
    449
  • 6.1 Removing and installing engine control unit J623
    449
  • 7 High-pressure pump
    454
  • 7.1 Assembly overview - high-pressure pump
    454
  • 7.2 Removing and installing high-pressure pump
    460
  • 7.3 Removing and installing high-pressure pipe
    463
  • 8 Lambda probe
    465
  • 8.1 Assembly overview - Lambda probe
    465
  • 8.2 Removing and installing Lambda probe 1 before catalytic converter GX10
    468
  • 8.3 Removing and installing Lambda probe 1 after catalytic converter GX7
    469
  • Exhaust system
    473
  • 1 Exhaust pipes and silencers
    473
  • 1.1 Assembly overview - silencers
    473
  • 1.2 Separating exhaust pipes from silencers
    478
  • 1.3 Removing and installing silencer
    479
  • 1.4 Installation position of clamp
    482
  • 1.5 Aligning exhaust system free of stress
    482
  • 1.6 Checking exhaust system for leaks
    483
  • 2 Emission control
    484
  • 2.1 Assembly overview – emission control
    484
  • 2.3 Removing and installing catalytic converter
    492
  • 2.4 Removing and installing particulate filter
    501
  • 3 Exhaust gas temperature regulation
    502
  • 3.1 Assembly overview – exhaust gas temperature regulation
    502
  • 3.2 Removing and installing parts of exhaust gas temperature regulation
    504
  • Ignition system
    507
  • 1 Ignition system
    507
  • 1.1 Assembly overview - ignition system
    507
  • 1.2 Removing and installing ignition coils with output stage
    509
  • 1.3 Removing and installing knock sensor 1 G61
    512
  • 1.4 Removing and installing Hall sender
    513
  • 1.5 Removing and installing engine speed sender G28
    515
  • Electric drive systems
    517
  • 1 Warning stickers
    517
  • 1.1 Checking warning stickers
    517
  • 2 High-voltage components
    524
  • 2.1 Overview of fitting locations - high-voltage components
    524
  • 3 High-voltage battery unit
    527
  • 3.1 Assembly overview - high-voltage battery, Golf ►08.2020, Passat ►09.2019
    527
  • 3.3 Visual inspection of high-voltage battery 1 AX2
    529
  • 3.4 Removing and installing high-voltage battery 1 AX2
    530
  • 3.5 Leakage test of high-voltage battery 1 AX2
    537
  • 3.6 Searching for leaks from high-voltage battery
    538
  • 3.7 Raising high-voltage battery 1 AX2
    538
  • 3.8 Removing and installing battery regulation control unit J840
    540
  • 4 Repairing high-voltage battery unit
    550
  • 4.1 Overview of fitting locations - high-voltage battery 1 AX2
    550
  • 4.2 Overview of fitting locations - battery modules
    553
  • 4.3 Overview of fitting locations - high-voltage connector
    556
  • 4.4 Assembly overview - battery housing
    561
  • 4.5 Assembly overview - switching unit for high-voltage battery SX6
    564
  • 4.6 Assembly overview - battery module assembly
    567
  • 4.7 Assembly overview - battery modules
    570
  • 4.8 Assembly overview - high voltage system connection
    571
  • 4.9 Assembly overview - cooling system high-voltage battery 1 AX2
    573
  • 4.10 Assembly overview - wiring harnesses
    574
  • 4.11 Diagnosis of high-voltage battery 1 AX2
    576
  • 4.12 Leakage test in cooling system of high-voltage battery 1 AX2
    576
  • 4.13 Charging and discharging battery modules
    578
  • 4.14 Opening high-voltage battery 1 AX2
    580
  • 4.15 Voltage and insulation measurement
    585
  • 4.16 Removing and installing switching unit for high-voltage battery SX6
    587
  • 4.17 Removing and installing wiring harness for high-voltage battery 1 AX2
    597
  • 4.18 Removing and installing coolant pipe
    602
  • 4.19 Removing and installing battery module assembly
    605
  • 4.20 Removing and installing battery module assembly wiring harness
    625
  • 4.21 Removing and installing high voltage system connection
    626
  • 4.23 Closing high-voltage battery 1 AX2
    630
  • 4.24 Removing and installing battery modules J1068/J991
    638
  • 4.25 Removing and installing battery modules J992/J993
    647
  • 4.26 Removing and installing battery modules J994/J995
    655
  • 4.27 Removing and installing battery modules J996/J997
    664
  • 5 Power and control electronics for electric drive
    672
  • 5.1 Assembly overview - power and control electronics for electric drive
    672
  • 5.2 Assembly overview - mounting for power and control electronics for electric drive
    676
  • 5.3 Removing and installing power and control electronics for electric drive
    679
  • 5.5 Removing and installing high-voltage system fuse 3 S353
    694
  • 6 Charging unit for high-voltage battery
    700
  • 6.1 Assembly overview – charging unit for high-voltage battery
    700
  • 6.2 Removing and installing charging unit 1 for high-voltage battery AX4
    702
  • 6.3 Removing and installing bracket for charging unit 1 for high-voltage battery AX4
    708
  • 7 Electric drive motor
    711
  • 7.1 Removing and installing three-phase current drive VX54
    711
  • 7.2 Removing and installing drive motor temperature sender G712
    711
  • 7.3 Removing and installing drive motor rotor position sender 1 G713
    711
  • 8 High-voltage cables
    712
  • 8.1 Overview of fitting locations - high-voltage cables
    712
  • 8.2 Removing and installing high-voltage wiring harness for high-voltage battery
    716
  • 8.3 Removing and installing high-voltage wiring harness for drive motor
    727
  • 8.5 Removing and installing high-voltage cable for high-voltage heater (PTC)
    736
  • 9 Charging socket
    741
  • 9.1 Assembly overview – charging socket
    741
  • 9.2 Removing and installing high-voltage battery charging socket 1 UX4
    746
  • 9.3 Manual release mechanism for charging socket
    756
  • 9.4 Removing and installing module for battery charge selector buttons EX32
    762
  • 10 De-energising high-voltage system
    765
  • 11 Re-energising high-voltage system
    767
  • 12 Potential equalisation lines
    768
  • 12.1 General notes - potential equalisation lines
    768
  • 12.2 Overview of fitting locations - potential equalisation lines
    768
  • 12.3 Removing and installing potential equalisation line for high-voltage battery 1 AX2
    773
Hersteller­bezeichnung 4-cylinder direct injection engine (1.4 l engine, 4 V, EA 211, turbocharger, hybrid)
Hersteller Volkswagen
Passend für Golf VII (2013) / Passat Lim (2015 >) / Passat Var. (2015 >) / Golf VII (2017) / Passat Variant (2019 >) / Passat Limousine (2019 >) / Golf (2020 >) / Tiguan (2021 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)
Passende Autotypen 5G1, 3G5, BQ1, CB5, CB2, CD1, AX1, 3H8, 3H9
Motor­kennbuchstaben CUKC, DGEA, DGEB
Kategorie Reparaturanleitung

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Für Passat / Passat Variant (2005 - 2008) / Golf (2004 - 2007) / Tiguan (2008) / Passat CC (2009) / Golf (2009) / Sharan (2011)

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Unsere Reparaturanleitungen sind Originale, kommen direkt von Volkswagen und erfüllen die höchsten Qualitätsstandards.

In unserem Originalteile-Shop verkaufen wir hochwertige Originalersatzteile der Fahrzeughersteller. Mithilfe der Suche gibst du die gewünschte Teilenummer (OE-Nummer) ein und bestellst schnell und einfach das benötigte Ersatzteil.

Höchste Qualitätsstandards

Bei Clonck wollen wir Autoschrauber und Kfz-Profis glücklich machen. Aus diesem Grund findest du bei Clonck ausschließlich professionelle und hochwertige Reparaturanleitungen, mit deren Hilfe du dein Fahrzeug fachgerecht reparieren kannst.

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Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

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