4-Cyl. injection engine (4 valve), Mechanics

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  2
• 1 Removing and installing engine
  2
• 1.1 Removing and installing engine
  2
• 1.2 Notes on removing
  2
• 1.3 Notes on installing
  4
• 1.4 Tightening torques
  5
• 1.5 Assembly mountings
  6
• 1.6 Additional information and removal instructions for vehicles with air conditioner
  7
• Crankshaft group
  8
• 1 Dismantling and assembling engine
  8
• 1.1 Dismantling and assembling engine
  8
• 1.2 Removing and installing ribbed belt
  17
• 1.3 Checking valve timing
  17
• 1.4 Removing and installing toothed belt
  18
• 1.5 Checking semi-automatic toothed belt tensioning roller
  21
• 2 Dismantling and assembling cylinder block, crankshaft and flywheel
  23
• 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
  23
• 2.2 Renewing crankshaft oil seal - pulley end -
  26
• 2.3 Crankshaft dimensions
  29
• 3 Dismantling and assembling pistons and conrods
  30
• 3.1 Dismantling and assembling pistons and conrods
  30
• 3.2 Piston and cylinder dimensions
  35
• Cylinder head, Valve gear
  36
• 1 Removing and installing cylinder head
  36
• 1.1 Removing and installing cylinder head
  36
• 1.2 Removing and installing cylinder head
  38
• 1.3 Checking compressions
  41
• 2 Servicing valve gear
  42
• 2.1 Servicing valve gear
  42
• 2.2 Reworking valve seats
  48
• 2.3 Replacing camshaft oil seal
  50
• 2.4 Checking hydraulic bucket tappets
  51
• 2.5 Removing and installing camshaft
  52
• 2.6 Checking valve guides
  54
• 2.7 Renewing valve guides
  54
• 2.8 Renewing valve stem seals
  55
• Lubrication
  57
• 1 Removing and installing parts of the lubrication system
  57
• 1.1 Removing and installing parts of the lubrication system
  57
• 1.2 Removing and installing oil sump
  67
• 1.3 Removing and installing Duo-centric oil pump
  69
• 1.4 Checking oil pressure and oil pressure switch
  72
• Cooling system
  75
• 1 Removing and installing parts of cooling system
  75
• 1.1 Removing and installing parts of cooling system
  75
• 1.2 Parts of cooling system body side
  76
• 1.3 Parts of cooling system - engine side
  78
• 1.4 Draining and filling cooling system
  83
• 1.5 Removing and installing radiator
  84
• Fuel supply system
  86
• 1 Removing and installing parts of fuel supply system
  86
• 1.1 Removing and installing parts of fuel supply system
  86
• 1.2 Removing and installing fuel tank with its attachments
  87
• 1.3 Safety precautions when working on the fuel supply system
  92
• 1.4 Rules for cleanliness
  93
• 1.5 Checking fuel pump
  93
• 1.6 Removing and installing fuel delivery unit
  97
• 1.7 Removing and installing fuel tank
  98
• 1.8 Adjusting throttle cable
  99
• 1.9 Removing and installing parts of the activated charcoal filter system
  100
• 1.10 Checking fuel tank breather
  101
• Exhaust system
  104
• 1 Removing and installing parts of exhaust system
  104
• 1.1 Removing and installing parts of exhaust system
  104
• 1.2 Exhaust gas recirculation system
  109
• 1.3 Removing and installing parts of exhaust gas recirculation system
  110
• 1.4 Checking exhaust gas recirculation valve
  111