4-Cyl. injection engine (2 valve), Mechanics

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  4
• 1.3 Securing engine to assembly stand
  6
• 1.4 Notes on installing
  7
• 1.5 Tightening torques
  8
• 1.6 Assembly mountings
  9
• 1.7 Additional information and removal instructions for vehicles with air conditioner
  10
• Crankshaft group
  11
• 1 Dismantling and assembling engine
  11
• 1.1 Dismantling and assembling engine
  11
• 1.2 Removing and installing ribbed belt
  24
• 1.3 Removing, installing and tensioning toothed belts
  25
• 2 Removing and installing sealing flanges and flywheel/drive plate
  30
• 2.1 Removing and installing sealing flanges and flywheel/drive plate
  30
• 2.2 Renewing crankshaft oil seal -belt pulley end-
  34
• 2.3 Removing and installing drive plate
  37
• 3 Removing and installing crankshaft
  40
• 3.1 Removing and installing crankshaft
  40
• 3.2 Crankshaft dimensions
  42
• 4 Dismantling and assembling pistons and conrods
  43
• 4.1 Dismantling and assembling pistons and conrods
  43
• 4.2 Piston and cylinder dimensions
  49
• Cylinder head, Valve gear
  50
• 1 Removing and installing cylinder head
  50
• 1.1 Removing and installing cylinder head
  50
• 1.2 Removing and installing cylinder head
  54
• 1.3 Checking compression pressures
  57
• 2 Servicing valve gear
  59
• 2.1 Servicing valve gear
  59
• 2.2 Reworking valve seats
  66
• 2.3 Replacing camshaft oil seal
  68
• 2.4 Removing and installing camshaft
  70
• 2.5 Checking hydraulic bucket tappets
  73
• 2.6 Checking valve guides
  74
• 2.7 Renewing valve guides
  74
• 2.8 Renewing valve stem seals
  76
• Lubrication
  80
• 1 Removing and installing parts of the lubrication system
  80
• 1.1 Removing and installing parts of the lubrication system
  80
• 1.2 Checking oil pressure and oil pressure switch
  87
• Cooling system
  89
• 1 Removing and installing parts of cooling system
  89
• 1.1 Removing and installing parts of cooling system
  89
• 1.2 Parts of cooling system body side
  90
• 1.3 Parts of cooling system - engine side
  92
• 1.4 Coolant hose connection diagram
  96
• 1.5 Dismantling and assembling coolant pump
  98
• 1.6 Draining and filling cooling system
  100
• 1.7 Removing and installing radiator and radiator fan
  102
• Fuel supply system
  105
• 1 Removing and installing parts of fuel supply system
  105
• 1.1 Removing and installing parts of fuel supply system
  105
• 1.2 Removing and installing fuel tank with its attachments and fuel filter
  106
• 1.3 Safety precautions when working on the fuel supply system
  113
• 1.4 Rules for cleanliness
  113
• 1.5 Adjusting throttle cable
  113
• 1.6 Removing and installing fuel delivery unit
  115
• 1.7 Checking fuel pump
  117
• 1.8 Crash fuel shut-off
  118
• 2 Activated charcoal filter system
  123
• 2.1 Activated charcoal filter system
  123
• 2.2 Function
  123
• 2.3 Servicing parts of the activated charcoal filter system
  124
• 2.4 Checking fuel tank breather
  126
• Exhaust system
  128
• 1 Removing and installing parts of exhaust system
  128
• 1.1 Removing and installing parts of exhaust system
  128
• 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
  128
• 1.3 Silencer with mountings
  130
• 2 Exhaust gas recirculation system
  131
• 2.1 Exhaust gas recirculation system
  131
• 2.2 Checking exhaust gas recirculation valve (mechanical)
  134