Name: 4-Cyl. injection engine (1.4 l)
Brand: Volkswagen
SKU: CDG337a28690d77
Price: 15.82 EUR
Availability: InStock

Inhalt
Details
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Reparaturanleitung FOX 4-Cyl. injection engine pdf Download mit dem Inhalt:

Kapitelübersicht

Technical data
1
1 Technical Data
1
1.1 Engine number
1
1.2 Engine characteristics
1
Removing and installing engine
3
1 Engine - remove and install
3
1.1 Removal - recommendations
6
1.2 Engine - fasten to assembly stand
9
1.3 Installation notes
10
1.4 Tightening torque
12
1.5 Power-drive unit supports
12
1.6 Additional notes and installation works in vehicles with air conditioning
14
Crankshaft group
16
1 Engine - assembly and disassembly
16
1.1 Seal lid - replace
21
1.2 Poly-V belt - remove and install
21
2 Crankshaft flanges - removal and installation
26
2.1 Flywheel - remove and install
28
2.2 Crankshaft seal (pulley side) - replace
29
2.3 Crankshaft flange (flywheel side) - replace
31
3 Crankshaft - remove and install
44
3.1 Identifying engine bearing shells
45
3.2 Crankshaft dimensions
47
4 Pistons and conrods - remove and install
48
4.1 Piston and cylinder specifications
52
Cylinder head, valve gear
53
1 Cylinder head - assembly and disassembly
53
1.1 Toothed belt semi-automatic tensioning pulley - check
56
1.2 Toothed belt - remove and install, adjust
57
1.3 Cylinder head - remove and install
63
1.4 Compression - check
69
2 Valve command - repair
73
2.1 Camshaft - check axial clearance
75
2.2 Valve seat - trim
77
2.3 Camshaft seal - replace
80
2.4 Camshaft and cylinder head cover - remove and install
82
2.5 Valve guides - check
86
2.6 Valve stem sealant - replace
87
Lubrication
90
1 Lubrication system components
90
1.1 Lubricating system components - assembly overview
90
1.2 Engine oil
93
1.3 Oil pan- remove and install
93
1.4 Oil filter - replace
96
1.5 Oil pump - remove and install
98
1.6 Oil pressure switch F1 - remove and install
102
1.7 Oil pressure and Oil pressure switch F1 - check
103
Cooling
105
1 Cooling system components - remove and install
105
1.1 Cooling system components, body side
105
1.2 Cooling system components, engine side
107
1.3 Hose connection diagram for cooling system
110
1.4 Cooling system - drainage and replenishment
110
1.5 Cooling system - check air-tightness
120
1.6 Radiator - remove and install
122
1.7 Water pump - remove and install
124
Fuel supply system
127
1 Fuel supply system components - removal and installation
127
1.1 Fuel tank components with accessories and fuel filter - removal and installation
127
1.2 Safety measures regarding work on the fuel supply
130
1.3 Cleanliness rules
131
1.4 Fuel pump (pre-supply pump) G6 - remove and install
131
1.5 Fuel gauge sensor G - remove and install
134
1.6 Fuel tank - remove and install
134
1.7 Fuel pump (pre-supply pump) G6 - check
136
2 Engine power electronic adjustment (electronic accelerator)
146
2.1 Operation
146
2.2 Engine power electronic adjustment (electronic accelerator) - check
146
3 Activated charcoal filter system
148
3.1 Operation
148
3.2 Activated charcoal filter system components - repair
148
3.3 Fuel tank ventilation - check
149
Mixture preparation - injection
151
1 Injection system - repair
151
1.1 General instructions regarding the injection system
151
1.2 Component location
151
1.3 Injection components - remove and install
153
1.4 Intake manifold - remove and install
156
1.5 Fuel distributor with injectors - removal and installation
158
1.6 Air filter set - assemble and disassemble
158
1.7 Safety measures
160
1.8 Cleanliness rules
161
1.9 Technical Data
162
2 Component checks
163
2.1 Injection valves - check
163
2.2 Residual pressure and fuel pressure regulator - check
165
3 Engine control unit J623
171
3.1 Engine control unit J623 - remove and install
171
3.2 Adjust components
172
3.3 Check Engine control unit J623 fault memory and clear it
172
4 READINESS code
175
4.1 Creating and Interpreting the READINESS code
175
Exhaust system
176
1 Exhaust system components - remove and install
176
1.1 Exhaust manifold, catalyst and front exhaust pipe with intermediate muffler
176
1.2 Rear muffler with supports
178
Ignition system
180
1 Ignition system - repair
180
1.1 General instructions regarding the ignition system
180
1.2 Ignition system components - remove and install
180
1.3 Safety measures
181
1.4 Test data, spark plugs
182

Herstellerbezeichnung	4-Cyl. injection engine (1.4 l)
Hersteller	Volkswagen
Passend für	FOX (2004 - 2010)
Passende Autotypen	5Z1
Motorkennbuchstaben	BKR
Kategorie	Reparaturanleitung

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