4-Cyl. fuel injection engine (4-valve), Mechanics

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  2
• 1 Removing and installing engine
  2
• 1.1 Removing and installing engine
  2
• 1.2 Notes on removing
  2
• 1.3 Notes on installing
  3
• 1.4 Tightening torques
  5
• 1.5 Assembly mountings
  5
• 1.6 Aligning engine and gearbox
  7
• 1.7 Renewing engine carrier rubber mounting
  7
• 1.8 Additional information and removal instructions for vehicles with air conditioner
  8
• Crankshaft group
  10
• 1 Dismantling and assembling engine
  10
• 1.1 Dismantling and assembling engine
  10
• 1.2 Removing and installing ribbed belt
  20
• 1.3 Removing and installing toothed belt
  21
• 1.4 Checking semi-automatic toothed belt tensioning roller
  23
• 2 Removing and installing sealing flange and flywheel
  24
• 2.1 Removing and installing sealing flange and flywheel
  24
• 2.2 Renewing crankshaft oil seal - pulley end -
  26
• 3 Removing and installing crankshaft
  28
• 3.1 Removing and installing crankshaft
  28
• 3.2 Crankshaft dimensions
  30
• 4 Dismantling and assembling pistons and conrods
  31
• 4.1 Dismantling and assembling pistons and conrods
  31
• 4.2 Piston and cylinder dimensions
  36
• Cylinder head, Valve gear
  37
• 1 Removing and installing cylinder head
  37
• 1.1 Removing and installing cylinder head
  37
• 1.2 Removing and installing cylinder head
  40
• 1.3 Checking compressions
  42
• 2 Servicing valve gear
  43
• 2.1 Servicing valve gear
  43
• 2.2 Reworking valve seats
  48
• 2.3 Removing and installing camshaft oil seal
  50
• 2.4 Checking hydraulic bucket tappets
  51
• 2.5 Removing and installing camshaft
  52
• 2.6 Checking valve guides
  54
• 2.7 Renewing valve guides
  54
• 2.8 Renewing valve stem seals
  56
• Lubrication
  58
• 1 Removing and installing parts of the lubrication system
  58
• 1.1 Removing and installing parts of the lubrication system
  58
• 1.2 Checking oil pressure and oil pressure switch
  65
• Cooling system
  67
• 1 Removing and installing parts of cooling system
  67
• 1.1 Removing and installing parts of cooling system
  67
• 1.2 Parts of cooling system body side
  68
• 1.3 Parts of cooling system - engine side
  71
• 1.4 Dismantling and assembling coolant pump
  74
• 1.5 Draining and filling cooling system
  75
• 1.6 Removing and installing radiator and radiator fan
  77
• Fuel supply system
  79
• 1 Removing and installing parts of fuel supply system
  79
• 1.1 Removing and installing parts of fuel supply system
  79
• 1.2 Removing and installing fuel tank with its attachments
  80
• 1.3 Safety precautions when working on the fuel supply system
  86
• 1.4 Rules for cleanliness
  86
• 1.5 Adjusting throttle cable
  86
• 1.6 Removing and installing fuel delivery unit
  87
• 1.7 Checking fuel pump
  88
• 1.8 Removing and installing parts of the activated charcoal filter system
  92
• 1.9 Checking fuel tank breather
  94
• Exhaust system
  96
• 1 Removing and installing parts of exhaust system
  96
• 1.1 Removing and installing parts of exhaust system
  96