General body repairs, interior

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working with pyrotechnic components
  1
• 1.2 Safety measures when working on vehicles with a start/stop system
  3
• 1.4 Additional safety regulations for side airbag
  4
• 1.5 Additional safety instructions for curtain airbag
  5
• 1.6 Safety regulations for crash sensors (pressure sensors) for front side airbags
  5
• 1.10 Checking airbag securing parts after an accident
  8
• 1.11 Accident without airbag triggering
  8
• 1.12 Checking seat belts
  9
• 1.13 Check belt webbing
  9
• 1.14 Checking inertia reel (locking mechanism)
  10
• 1.15 Visually checking belt buckle
  11
• 1.16 Check operation of belt buckle
  11
• 1.17 Checking belt relays, and buckle tongues
  11
• 1.18 Checking securing parts and anchorage points after an accident
  11
• 1.20 Checking child seat anchors after an accident
  12
• 2 Repair instructions
  13
• 2.1 Contact corrosion
  13
• 2.2 Routing and attachment of lines
  13
• Interior equipment
  14
• 1 Compartments/covers
  14
• 1.1 Overview of fitting locations – compartments/covers
  14
• 1.2 Assembly overview – dash panel cover on driver side
  15
• 1.3 Assembly overview - steering column trim
  16
• 1.4 Assembly overview – glove compartment
  17
• 1.5 Assembly overview - handbrake lever boot
  18
• 1.6 Assembly overview - cover in moulded headliner
  19
• 1.7 Removing and installing dash panel cover on driver side
  21
• 1.8 Removing and installing upper steering column trim
  22
• 1.9 Removing and installing lower steering column trim
  24
• 1.10 Removing and installing glove compartment
  25
• 1.11 Removing and installing glove compartment cover
  27
• 1.12 Removing and installing restrictor for glove compartment cover
  28
• 1.13 Service position for glove compartment cover
  29
• 1.14 Removing and installing handbrake lever trim
  31
• 1.15 Removing and installing cover in moulded headliner
  33
• 2 Equipment
  37
• 2.1 Assembly overview – sun visors
  37
• 2.2 Removing and installing sun visor
  37
• 2.3 Removing and installing sun visor centre mount
  39
• 3 Centre console
  41
• 3.1 Assembly overview – centre console
  41
• 3.2 Removing and installing rear centre console trim
  44
• 3.3 Removing and installing centre console insert
  44
• 3.4 Removing and installing centre console trim in front footwell
  46
• 3.5 Removing and installing centre console
  47
• 3.6 Removing and installing centre console decorative strip
  51
• 3.7 Removing and installing centre console bracket
  52
• 3.8 Removing and installing trim for operating and display unit
  54
• 4 Front centre armrest
  55
• 4.1 Assembly overview – front centre armrest
  55
• 4.2 Removing and installing front centre armrest
  55
• 5 Interior mirror
  58
• 5.1 Assembly overview – interior mirror
  58
• 5.2 Removing and installing interior mirror
  59
• Passenger protection
  66
• 1 Seat belts
  66
• 1.1 Overview of fitting locations – seat belts and anchorage points
  66
• 1.2 Assembly overview – front three-point seat belt
  69
• 1.3 Assembly overview – rear outer three-point seat belt
  71
• 1.4 Assembly overview – rear centre three-point seat belt
  71
• 1.5 Assembly overview – front belt buckle
  72
• 1.6 Assembly overview – rear belt buckle
  73
• 1.7 Removing and installing front three-point seat belt
  75
• 1.8 Removing and installing rear three-point seat belt
  79
• 1.9 Removing and installing rear belt guide
  84
• 1.10 Removing and installing front belt guide
  85
• 1.11 Removing and installing front belt end fitting
  86
• 1.12 Removing and installing rear outer belt end fitting
  86
• 1.13 Removing and installing belt height adjuster
  88
• 1.14 Removing and installing front belt buckle
  89
• 1.15 Removing and installing rear belt buckle
  91
• 2 Child seat anchors
  95
• 2.1 Assembly overview – front child seat anchors
  95
• 2.2 Assembly overview – rear child seat anchors
  95
• 2.3 Removing and installing front child seat anchors
  96
• 2.4 Removing and installing rear child seat anchors
  97
• 3 Airbag system
  100
• 3.1 Overview of fitting locations – airbag system
  100
• 4 Airbag control unit
  103
• 4.1 Assembly overview – airbag control unit
  103
• 4.2 Removing and installing airbag control unit J234
  103
• 5 Front airbag, driver side
  107
• 5.1 Assembly overview – front airbag, driver side
  107
• 5.2 Removing and installing airbag unit with igniter
  108
• 5.3 Renewing connector on airbag
  112
• 6 Front passenger airbag
  115
• 6.1 Assembly overview – front passenger airbag
  115
• 6.2 Removing and installing front passenger airbag unit with igniter
  116
• 7 Side airbags
  122
• 7.1 Assembly overview – front side airbag
  122
• 7.2 Removing and installing front side airbag with igniter
  122
• 8 Curtain airbags
  126
• 8.1 Assembly overview – curtain airbag
  126
• 8.2 Removing and installing curtain airbag with igniter
  126
• 9 Airbag crash sensors
  131
• 9.1 Overview of fitting locations – airbag crash sensors
  131
• 9.2 Removing and installing crash sensor for front airbag G190
  132
• 9.3 Removing and installing front side airbag crash sensor G179/G180
  134
• 9.4 Removing and installing rear side airbag crash sensor G256/G257
  138
• 10 Seat belt verification
  142
• 10.1 Overview of fitting locations – seat occupied recognition
  142
• 10.2 Removing and installing Seat occupied sensor, front passenger side G128
  143
• 10.3 Removing and installing rear seat occupied sensor G177/G178
  144
• 10.4 Removing and installing rear seat occupied sensor, centre G1010
  145
• Trim, insulation
  146
• 1 Front door trims
  146
• 1.1 Assembly overview – front door trim
  146
• 1.2 Removing and installing front door trim
  148
• 1.3 Removing and installing button trim
  155
• 1.4 Removing and installing mirror cover trim
  156
• 1.5 Removing and installing interior door handle
  157
• 2 Rear door trims
  160
• 2.1 Assembly overview – rear door trim
  160
• 2.2 Removing and installing rear door trim
  160
• 3 Dash panel
  166
• 3.1 Assembly overview - dash panel
  166
• 3.2 Removing and installing dash panel end cover
  168
• 3.3 Removing and installing dash panel trim
  169
• 3.4 Removing and installing dash panel
  171
• 3.5 Removing and installing outer dash panel vents
  176
• 3.6 Removing and installing side defroster vent
  178
• 3.7 Removing and installing dash panel insert trim
  179
• 3.8 Removing and installing centre vent
  181
• 4 Central tube for dash panel
  183
• 4.1 Assembly overview – central tube for dash panel
  183
• 4.2 Removing and installing central tube for dash panel
  184
• 4.3 Removing and installing crash bar
  189
• 5 Interior trims
  190
• 5.1 Overview of fitting locations – interior trims
  190
• 5.2 Assembly overview – sill panel moulding
  191
• 5.3 Assembly overview - A-pillar trim
  192
• 5.4 Assembly overview – B-pillar trim
  194
• 5.5 Assembly overview - C-pillar trim
  195
• 5.6 Assembly overview – wheel housing trim
  196
• 5.7 Assembly overview – foot rest and floor covering
  197
• 5.8 Removing and installing sill panel moulding
  199
• 5.9 Removing and installing A-pillar trim
  202
• 5.10 Removing and installing A-pillar gap cover
  206
• 5.11 Removing and installing B-pillar trim
  208
• 5.12 Removing and installing C-pillar trim
  211
• 5.13 Removing and installing foot rest
  213
• 5.14 Removing and installing floor covering
  215
• 5.15 Removing and installing wheel housing trims
  216
• 6 Luggage compartment trims
  219
• 6.1 Overview of fitting locations – luggage compartment trims
  219
• 6.2 Assembly overview – luggage compartment side trim
  220
• 6.3 Assembly overview – luggage compartment floor
  221
• 6.4 Assembly overview – lower rear lid trim
  222
• 6.5 Removing and installing lower rear lid trim
  223
• 6.6 Removing and installing luggage compartment side trim
  225
• 6.7 Removing and installing lock carrier trim
  227
• 6.8 Removing and installing support for luggage compartment floor covering
  229
• 7 Roof trims
  231
• 7.1 Assembly overview – moulded headliner
  231
• 7.2 Removing and installing moulded headliner
  231
• 7.3 Installing roof reinforcement to body
  235
• Seat frames
  239
• 1 Overview of seat variants
  239
• 1.1 Overview of fitting locations – seat variants
  239
• 2 Front seats
  240
• 2.1 Overview of fitting locations – electrical and electronic components
  240
• 2.2 Assembly overview – front seat
  241
• 2.3 Assembly overview – front backrest
  243
• 2.4 Assembly overview – head restraint
  249
• 2.5 Assembly overview – seat pan
  250
• 2.6 Assembly overview - storage compartment
  254
• 2.7 Assembly overview – seat height adjustment
  255
• 2.8 Assembly overview - wallet holder
  256
• 2.9 Removing and installing front seat
  257
• 2.10 Connecting and disconnecting airbag adapter
  262
• 2.11 Removing and installing seat height adjustment handle
  263
• 2.12 Removing and installing seat height adjuster
  265
• 2.13 Removing and installing lumbar support adjuster
  266
• 2.14 Removing and installing backrest adjuster
  269
• 2.15 Removing and installing front backrest
  271
• 2.16 Removing and installing head restraint
  273
• 2.17 Removing and installing head restraint guide
  274
• 2.18 Dismantling and assembling seat pan
  275
• 2.19 Securing front seat to seat repair stand
  277
• 2.20 Removing and installing bracket for seat trim
  277
• 2.21 Removing and installing storage compartment
  278
• 2.22 Removing and installing vehicle wallet holder
  280
• 2.23 Removing and installing seat trim
  281
• 3 Rear seats
  287
• 3.1 Assembly overview – bench seat/individual seats
  287
• 3.2 Assembly overview – locking mechanism
  289
• 3.3 Assembly overview – head restraint and head restraint guide
  291
• 3.4 Assembly overview – rear seat backrest
  292
• 3.5 Assembly overview - rear bench seat
  293
• 3.6 Removing and installing head restraint
  296
• 3.7 Removing and installing head restraint guide
  297
• 3.8 Removing and installing locking mechanism trim
  298
• 3.9 Removing and installing locking mechanism for rear seat backrest
  300
• 3.10 Removing and installing bench seat/individual seats
  302
• 3.11 Removing and installing backrest cover panel
  304
• 3.12 Removing and installing seat bench trims
  305
• Seat - padding, covers
  309
• 1 Front seat covers and padding
  309
• 1.1 Assembly overview – seat pan cover and padding
  309
• 1.2 Assembly overview – backrest cover and padding
  310
• 1.3 Assembly overview – seat heating element
  311
• 1.4 Assembly overview – backrest heating element
  312
• 1.5 Removing and installing cover and padding in area of seat pan
  313
• 1.6 Removing and installing backrest cover and backrest padding
  316
• 1.7 Separating cover and padding in area of seat pan
  321
• 1.8 Removing and installing seat heating element Z6/Z8
  323
• 1.9 Removing and installing backrest heating element Z7/Z9
  324
• 2 Rear seat covers and padding
  328
• 2.1 Assembly overview – cover and padding
  328
• 2.2 Removing and installing covers and padding
  329
• 2.3 Separating cover and padding
  333